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Turkish Aviation Programs

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TAI Plans $212M Investment To Modernize Factory

ANKARA, Turkey — Tusas Turkish Aerospace Industries (TAI) is planning a large investment to renew and modernize its plant near Ankara to catch up with its growth plans for the next decade, company sources said.

The sources said that the company would make a fixed investment of 384 million Turkish liras (approximately $130 million). In addition, it will buy $82 million worth of machinery and equipment from foreign suppliers.

TAI hopes its business will grow 10-fold to $6 billion annually in the next 10 years and plans to employ a workforce of 10,000 people. By 2040, it hopes to reach an annual business worth $10 billion with 12,500 employees.

TAI employs 4,500 personnel. Of that number, 1,800 are engineers. In 2005, its turnover was a mere $90 million.

TAI earns approximately 60 percent of its annual income from aerostructures.

The Turkish Armed Forces Foundation owns 55 percent of TAI, while Turkey’s defense procurement agency, the Undersecretariat for Defense Industries (SSM) owns the remaining 45 percent.

Last year, TAI invested $50 million in a production unit where it manufactures the center fuselage for the F-35 under the multinational joint strike fighter (JSF) program.

TAI also produces body parts for the Airbus family of civilian aircraft — it is the sole-source barrel producer of Airbus’ A320 and A321 aircraft and a design partner and sole-source aileron producer for Airbus’ most advanced aircraft, the A350.

It also produces body parts for Boeing’s 737, 747, 767 and 777 series, including parts for the elevator, cargo barrier and body seal for the B787 (a total of 400,000 sub-assembly parts every year go to Boeing); the center fuselage for the Italian British AgustaWestland’s AW139 helicopters; and parts for the Bombardier C series aircraft. TAI is 5.56 percent partner in the multinational A400M program and produces parts for the future large transport aircraft.

Company sources said the new investment plan is expected to bolster the company’s mostly indigenous programs, including drones, a basic trainer, a future fighter jet, a regional jet with a dual civilian-military mission and attack, utility and light helicopters.
 
TURKISH TALON TRAINING

A decade or so ago, the Turkish Air Force faced a challenge. Its pilots were trained using aircraft over 30 years old with analogue instruments prior to converting to modern fourth-generation platforms like the F-16. With the arrival of the even more advanced fifth-generation F-35A Lightning II in mind, something had to change. That change materialized as the T-38M Talon, the result of an upgrade program by Turkish Aerospace Industries (TAI). Following delivery of the last of 68 revitalized T-38s last year, Turkish student pilots now get to know the new Talon.

The Turkish Air Force has been flying the modernized T-38M since delivery of the first aircraft in June 2012. The project was initiated in 2007 with a contract for the upgrade of 55 aircraft. An option on a further 13 aircraft was later exercised. The program included an major overhaul plus – more importantly – a new mission computer, multi-function cockpit displays, a head-up display in the front and hands on throttle and stick controls. The first five aircraft, including two prototypes and three production examples, were delivered by TAI after which the Turkish Air Force maintenance center at Eskisehir continued with the remaining airframes.

Originally donated by the dozens by the United States Air Force, the T-38 has been training Turkish pilots since the 1970s and in its new guise will continue to do so until well beyond 2020. Epicentre of it all is Çigli airbase, just north of the country’s third biggest city Izmir. Here, aircraft continuously taxi out, take off, fly overhead and make touch and gos before landing. With many dozens of sorties each day, this is without a doubt Turkey’s busiest airbase.

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Talon touchdown on the renewed runway at Çigli airbase near Izmir. (Image © Dirk Jan de Ridder)
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A KT-1 joins two Talon over the Aegean sea. (Image © Dirk Jan de Ridder)

Çigli changes
Base commander major general Kubilay Selçuk, a pilot with many hundreds of flight hours in the F-100 Super Sabre, F-104 Starfighter and F-16 Fighting Falcon: “Many things have changed in the past few years. We resurfaced the runways and taxiways, built new ramps with sun sheds and other facilities such as a simulator center. Our modernized T-38Ms, new KT-1Ts turboprop trainers and simulators enable us to train fighter pilots well into the future. Future fighter pilots will not be assets of a command center. They will be a vital part of that command center, collecting more and more information themselves and acting accordingly. We prepare them for that.”

Future pilots all spend a total of three months flying the SF260D, six months flying the KT-1T and another six months flying the T-38M or either the AS532 helicopter or CN235 transport aircraft depending on their next assigment. Advanced jet training in the T-38 includes instrument flying, formations of up to four aircraft, low level navigation and night flying. Every flight is planned on the computer and mission data are then downloaded into the T-38M’s mission computer. After the flight, mission data is uploaded back to the computer enabling very detailed debriefs.”

On their thirteenth T-38M sortie, students go solo. Unlike their counterparts in the US, Turkish students don’t fly supersonic in the Talon. This is reserved for experienced instructors performing check rides.

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Çigli is Turkey’s busiest airbase with dozens of sorties each day. (Image © Dirk Jan de Ridder)
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The T-38M’s cockpit features a new mission computer, multi-function cockpit displays, a head-up display in the front and hands on throttle and stick controls(. Image © Dirk Jan de Ridder)

Training method
A unique training method links each student with his or her instructor pilot, says base commander Selçuk. Students all have different types of intelligence and methods in which they best absorb information. This could be visual intelligence, listening intelligence or emotional intelligence, for example. A survey before entering flight training links their specific learning style to an instructor with a similar teaching style. These adjustments and the commissioning of the new simulator center enables the students to acquire more information in a shorter time frame. For example, T-38 students now fly 69 real sorties instead of 81 in the past.

Pilot demand
The demand for new fighter pilots is large and this is reflected in the number of instructors being assigned. Instructor pilots are accepted as first assignment instructor pilots (FAIP) and they are taken from operational units. Between 2000 and 2014, close to 500 instructor pilots were trained at Çigli airbase. A peak was reached in 2011 when 52 new instructors arrived, but currently around 30 new instructor pilots arrive each year.

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A student pilot and his instructor, plus a Lockheed T-38M Talon. (Image © Dirk Jan de Ridder)
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One of the first modernized T-38s, seen here in 2011 at Çigli airbase. (Image © Elmer van Hest)

New role
A relatively new role to Çigli airbase and the T-38 is the Introduction to Fighter Fundamentals (IFF). The role was taken over from 133 Filo (squadron) flying the F-5 at Konya airbase following the F-5’s retirement in 2013. The IFF phase consists of a single air intercept sortie, six basic fighter manoeuvre sorties and eight air-to-ground sorties over a nearby reserve airbase. Since the T-38 cannot carry any armament, all weapon deliveries are simulated. The aim of this phase is for students to learn how to employ their aircraft as a weapons systems, rather than ‘simply’ flying it. Completing this phase smoothens their conversion to the F-16.

In the US, the T-38 is the subject of the T-X program that looks for a replacement in the next decade or so. The Turkish Air Force expects to be able to fly the T-38M until around two years after the United States Air Force stops operating the Talon, meaning the aircraft could stay in service until at least 2030. The Turkish Air Foroce recently started first preparations for the selection of a new jet trainer aircraft. It should probably enter service in the second half of the next decade. All in all, plenty of Turkish Talon training time left.

 
Procurement debate delays Turkey's indigenous fighter jet program

ANKARA — Administrative snags and differences of opinion between procurement and military officials are delaying Turkey’s most ambitious indigenous program for the design, development and production of a fighter jet.

The program, dubbed TF-X, aims to fly the Turkish fighter jet by 2023, the centenary of the country’s foundation. But some analysts are skeptical about that goal.

“In all likelihood, the Turkish fighter jet program will face major delays. In the worst case scenario it will fail and metamorphose into something else,” an aerospace industry specialist said. “If things go better there should be a Turkish jet in the skies long after 2023.”


DEFENSE NEWS

Turkey Eyes Indigenous Jet Contract by Mid-2016


Last year Turkey opened “pre-contract negotiations” with BAE Systems, which it ranked “first” in a three-way competition to select a foreign partner in the TF-X program. BAE defeated Airbus and Saab in the Turkish contest.

“The fact that we are talking to BAE does not mean that this is a done deal [with that company],” a senior procurement official familiar with the program said. “All options are open, including outside of the three contenders.”

The official admitted that talks with BAE are in progress without authorization from the Defense Industry Executive Committee, the ultimate panel that oversees procurement decisions. The committee is chaired by the prime minister. Its other members are the defense minister, chief of the military general staff and the chief procurement official.

“That may be problematic administratively,” he said.

The procurement official said that another reason why the program is not progressing as it should is a difference of opinion between military and procurement officials about which foreign partner would best fulfill Turkey’s criteria about technology transfer, export licences and price.

“An understanding over the best option has not yet emerged between the civilian management of the program and the end user,” he said.

A military official familiar with the program said: “There are major divergences [of opinion]. … This program is not progressing as we hoped it should.”


DEFENSE NEWS

Turks Agree To Speed up Fighter Program


The Ankara government officially plans for Tusas Turkish Aerospace Industries (TAI), maker of what will eventually become Turkey’s first indigenous fighter jet, to pen a design contract for the aircraft in the first half of 2016.

TAI is in talks with the procurement agency — the Undersecretariat for Defense Industries (SSM) — over the design phase of the program.

TAI recently narrowed design options to three models, one of which will be chosen by the end user — the Turkish Air Force.

The short-listed design options feature both single-engine and twin-engine models, according to Muharrem Dortkasli, TAI’s general manager.

“The choice over the engine will be key to finalize the decision on the design concept,” Dortkasli said. “All of the chosen three model options are good enough to meet the operational requirements of the end user.”

He said that TAI’s work aims to benefit from the capabilities of the local industry “at full.”

“Subsystems will be as national as possible,” Dortkasli said.

TAI plans that the maiden flight will be followed by 300 to 500 sorties before certification of the aircraft.

The selection of an engine is one of the most critical step in the current stage of the program.

The Turkish government has been in talks with engine makers to assess engine options and modality.

In December, Rolls-Royce said it was offering its EJ200 engine to power the Turkish-made fighter jet. Procurement officials said they are in talks with Rolls-Royce over the terms of production, know-how and export licenses.

Eurojet Turbo, a partner of Rolls-Royce, MTU, and ITP & Avio, is offering the EJ200 for the TF-X program. Rolls-Royce said the technology of the EJ200 makes it smaller and simpler in layout than current engines of a similar thrust class, while giving it lower fuel consumption and an unprecedented power-to-weight ratio.

The first series production Eurofighter Typhoon aircraft, powered by the EJ200, were flown in February 2003. The Typhoon flew operational missions over Libya as part of Operation Ellamy, totaling 6,000 engine hours without a reject.

Rolls-Royce has so far delivered more than 1,100 EJ2000 engines. It has a thrust range from 13,500 pounds force dry to 20,000 pounds force with reheat.

Turks are keen on stealth and believe that the engine technology to be chosen would be very critical in attaining the desired stealth capability.

Analysts say internal problems also may delay the two critical decisions on the TF-X program, one on the choice of engine and the other on the model.

“Once things get complicated on a macro-management level, milestone micro-level decisions get complicated too,” an Ankara-based analyst said.

But one TAI official said that the program is not facing any “game-changing” obstacles: “It is normal that there are ups and downs in a program of this size and significance. It [the program] will go through no matter what.”
 
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Tusas won a contract of modernization of 14 cobra helicopters of a foreign country. In this modernization program; Aselsan will be responsible of supplying the Mission computers, cockpit displays and controls, navigation systems, target identification systems, flight control systems, and weapon management systems


 
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