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Global manufacturing: Made in China? | The Economist
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Global manufacturing

Made in China?

Asia’s dominance in manufacturing will endure. That will make development harder for others

From the print edition


BY MAKING things and selling them to foreigners, China has transformed itself—and the world economy with it. In 1990 it produced less than 3% of global manufacturing output by value; its share now is nearly a quarter. China produces about 80% of the world’s air-conditioners, 70% of its mobile phones and 60% of its shoes. The white heat of China’s ascent has forged supply chains that reach deep into South-East Asia. This “Factory Asia” now makes almost half the world’s goods.

China has been following in the footsteps of Asian tigers such as South Korea and Taiwan. Many assumed that, in due course, the baton would pass to other parts of the world, enabling them in their turn to manufacture their way to prosperity. But far from being loosened by rising wages, China’s grip is tightening. Low-cost work that does leave China goes mainly to South-East Asia, only reinforcing Factory Asia’s dominance (see article). That raises questions for emerging markets outside China’s orbit. From India to Africa and South America, the tricky task of getting rich has become harder.

Work to rule

China’s economy is not as robust as it was. The property market is plagued by excess supply. Rising debt is a burden. Earlier this month the government said that it was aiming for growth of 7% this year, which would be its lowest for more than two decades—data this week suggest even this might be a struggle (see article). Despite this, China will continue to have three formidable advantages in manufacturing that will benefit the economy as a whole.

First, it is clinging on to low-cost manufacturing, even as it goes upmarket to exploit higher-value activities. Its share of global clothing exports has actually risen, from 42.6% in 2011 to 43.1% in 2013. It is also making more of the things that go into its goods. The World Bank has found that the share of imported components in China’s total exports has fallen from a peak of 60% in the mid-1990s to around 35% today. This is partly because China boasts clusters of efficient suppliers that others will struggle to replicate. It has excellent, and improving, infrastructure: it plans to build ten airports a year until 2020 (see article). And its firms are using automation to raise productivity, offsetting some of the effect of higher wages—the idea behind the government’s new “Made in China 2025” strategy.

China’s second strength is Factory Asia itself. As wages rise, some low-cost activity is indeed leaving the country. Much of this is passing to large low-income populations in South-East Asia. This process has a dark side. Last year an NGO found that almost 30% of workers in Malaysia’s electronics industry were forced labour (see article). But as Samsung, Microsoft, Toyota and other multinational firms trim production in China and turn instead to places such as Myanmar and the Philippines, they reinforce a regional supply chain with China at the centre.

The third advantage is that China is increasingly a linchpin of demand. As the spending and sophistication of Chinese consumers grows, Factory Asia is grabbing a bigger share of higher-margin marketing and customer service. At the same time, Chinese demand is strengthening Asian supply chains all the more. When it comes to the Chinese market, local contractors have the edge over distant rivals.

Deft policy could boost these advantages still further. The Association of South-East Asian Nations (ASEAN) is capable of snapping up low-end manufacturing. China’s share—by volume—of the market for American shoe imports slipped from 87% in 2009 to 79% last year. Vietnam, Indonesia and Cambodia picked up all the extra work. But ASEAN could do far more to create a single market for more complex goods and services. Regional—or, better, global—deals would smooth the spread of manufacturing networks from China into nearby countries. The example of Thailand’s strength in vehicle production, which followed the scrapping of restrictions on foreign components, shows how the right policies can weld South-East Asian countries into China’s manufacturing machine.

Unfortunately, other parts of the emerging world have less cause to rejoice. They lack a large economy that can act as the nucleus of a regional grouping. The North American Free-Trade Agreement has brought Mexican firms into supply chains that criss-cross North America, but not Central and South American ones. High trade barriers mean western Europe will not help north Africa in the way that it has helped central and eastern Europe.

And even when places like India or sub-Saharan Africa prise production from Factory Asia’s grasp, another problem remains. Manufacturing may no longer offer the employment or income gains that it once did. In the past export-led manufacturing offered a way for large numbers of unskilled workers to move from field to factory, transforming their productivity at a stroke. Now technological advances have led to fewer workers on factory floors. China and its neighbours may have been the last countries to be able to climb up the ladder of development simply by recruiting lots of unskilled people to make things cheaply.

Exports still remain the surest path to success for emerging markets. Competing in global markets is the best way to boost productivity. But governments outside the gates of Factory Asia will have to rely on several engines of development—not just manufacturing, but agriculture and services, too. India’s IT-services sector shows what can be achieved, but it is high-skilled and barely taps into the country’s ocean of labour.

Put policy to work

Such a model of development demands more of policymakers than competing on manufacturing labour costs ever did. A more liberal global regime for trade in services should be a priority for South America and Africa. Infrastructure spending has to focus on fibre-optic cables as well as ports and roads. Education is essential, because countries trying to break into global markets will need skilled workforces.

These are tall orders for developing countries. But just waiting for higher Chinese wages to push jobs their way is a recipe for failure.

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quite rare coming from TE.
 
By Asia, the article apparently means "East Asia." Looks like less profitable and dirty business is going to China's Southeastern neighbors, mostly. The problem for those underdeveloped countries that is not in "China's orbit," the question is how they will sustain development without being outsourced by China?

***

Innovation Wonderland


Beijing Makerspace, an open-source lab, fosters creativity

By Wang Hairong

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BEIJING MAKERSPACE: The lab boasts a new-age design to inspire new inventions (MA PING)

With electric drills, laser cutting machines, sandpaper and circuit boards scattered around, Beijing Makerspace, located in Zhongguancun International Digital Design Center, could be mistaken for a typical engineering workshop.

Yet, it differs from a regular workshop in that it is a laboratory where people can share resources and creative ideas and build things together.

The lab's mission is to develop open-source hardware and encourage innovation. Here people share knowledge so that anyone can build on what somebody else has done, which is expected to facilitate innovation.

"Once you get an idea, you can come to the Makerspace and make it true," said Wang Shenglin, the lab's founder, "Because it's a lab for anyone who has a dream."

Interesting gadgets

Founded in 2011, the lab has given birth to some interesting objects, including a spider robot made by Cheng Cheng, a hardware engineer in Beijing and a frequent visitor to the lab.

The spider robot can be remotely controlled by a cellphone application. Pressing the direction keys displayed on a cellphone screen, one can order the spider to advance, back, and turn around. Pressing a "shoot" key, one can command the spider to unleash a hail of plastic bullets.

Cheng credited his success to open-source plans and schematics shared by other makers online. To make the spider robot, he first bought an assembled toy spider, and then installed a motor and a control board that can manipulate the robot through Bluetooth technology.

At Makerspace, one does not have to be a guru in software programming or circuit design to produce a device, Wang said.

Makers can work in teams so that they are able to stand on each other's shoulders, said Wang. "Visitors to Makerspace include college students, designers, engineers and other professionals. Regardless of one's professional background you can come here with your ideas," he said.

Once, a team of about 10 persons including software programmers, engineers and fashion designers came together in Beijing Makerspace at a weekend for a Hackathon program. The program required them to create something within 48 hours. After brainstorming, they decided to make a musical T-shirt.

Their initial design was to record sound waves into the computer, and print the pattern onto a T-shirt. After experiments, they found that a sound lasting for one second would produce a 1-meter-long pattern. A T-shirt was not big enough to record meaningful music.

Then they altered their design, writing a computer program to translate colors on a T-shirt into musical notes. They scanned colored bars on the T-shirt, and heard music. It was a success.

The Makerspace is more than a fun place for DIY lovers. Some of the devices made by makers there have commercial value.

A device made by Wang Bolong, a member of the Makerspace, to gauge audience reactions to rock-and-roll performances have been installed in several bars in Beijing.

When he first came to Makerspace, he was a postgraduate student majoring in precise instrument in Beijing University of Aeronautics and Astronautics and the lead singer of a rock band.

At the band, he found that excited audience members tend to get involved in the performance and move to the song's rhythm. He hit upon an idea to produce a "sensing" floor that can visualize audience's excitement and project it onto a screen. At Beijing Makerspace, Wang Bolong delivered his brainchild into the real world. His project attracted attention and investment from investors.

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A PLACE WHERE DREAMS COME TRUE: Wang Shenglin, Founder of Beijing Makerspace, in his office (MA PING)

Zhang Ming, a maker in his late 20s, read about 3D printers in a magazine, and then he decided to build one by himself. He bought necessary raw materials online and secured circuit boards from one of his friends. Now a printer he made is housed in Beijing Makerspace. It is used to print physical prototypes that would have been impossible to make as quickly or cheaply before.

Creative founders

Beijing Makerspace was jointly founded by Wang Shenglin and Xiao Wenpeng. Xiao, then a software programmer in a well-known computer company in Beijing, was passionate about open-source hardware. In his spare time, he often discussed design ideas with fellow enthusiasts through his blog. Later, they moved the online discussions to offline DIY gatherings.

In the beginning, they brought tool kits with them to every meeting. Not long after, they found a fixed venue was necessary.

"A big project cannot be finished at one meeting, and it is inconvenient to move half-finished products around town, so there must be a fixed place," Xiao said.

In the beginning of 2011, they rented a 20-square-meter apartment in central Beijing and met once a week with people who shared their interests in technology, design and art.

Among these DIY fans was Wang Shenglin. A holder of a finance degree from prestigious Renmin University of China, Wang Shenglin loves exploring science in his spare time.

He thought of making a touch screen desk after seeing a movie with scenes featuring intelligent furniture. He decided to turn the futuristic movie scene into reality. Months later, he made a desk with a surface like a giant iPad.

He and Xiao founded Beijing Makerspace together in 2011. A big difficulty was obtaining funding for the company. "From March 2011 to the beginning of 2013, there were no salaries for anyone," Wang Shenglin said.

In April 2012, Beijing Makerspace held a Makers Carnival in the country's capital, which was attended by dozens of makers from more than 10 countries. The event brought Beijing Makerspace to the attention of the Administrative Committee of Zhongguancun Science Park in north Beijing's Zhongguancun area, China's Silicon Valley. In 2012, the committee awarded the title of "Innovation Incubator" to Beijing Makerspace and supported it with an office of about 200 square meters. Later, the office space was expanded to nearly 1,000 square meters.

With more spacious office, the organization regularly hosts lectures and seminars as well as other activities such as Hackathon, ZHIZAO workshops and Creatica.

ZHIZAO workshops include training on operation of a rich variety of equipment and introductory courses on software application such as AutoCAD and Pro/Engineer.

Creatica is a creative education program to inspire children to "think, argue and be creative." It is offered in the forms of summer and winter camps and weekend activities.

Now, these activities are sponsored by companies such as Intel, Lenovo, and Google.

Wang Shenglin said that his team also provides a one-package solution to makers who want to start their own businesses. To develop a product, a startup team has to do many trivial, but time consuming things—such as finding hardware and software engineers—and after producing product prototypes, finding people to design the packaging, market products, and providing after-sale services. Wang Shenglin said that his company helps them solve these problems.

In addition, the team also produces devices in small batches for makers all over the world.

In his eyes, the past decade was one of the Internet, while the coming decade is one of "software+hardware+cloud technology," so it is a decade of end products and of makers.

Makerspaces have already spouted up in cities such as Shanghai, Shenzhen, Chengdu and Guiyang.

On January 4, the first work day in 2015, Chinese Premier Li Keqiang visited the Chaihuo Maker Space in Shenzhen, south China's Guangdong Province. Li's visit signals the government's encouragement to both maker spaces and makers.
 
China is already the largest market in the world for industrial robotics.

This will be a revolution in manufacturing, industrial robotics is already cost efficient in many areas, given technological advances they could eventually become cost efficient in most areas.

And China has the most cash and capital to invest in such things, and the infrastructure base to take the most advantage of it.

We have positioned ourselves well to be at the center of the next industrial revolution.
 
:china:“These are tall orders for developing countries. But just waiting for higher Chinese wages to push jobs their way is a recipe for failure.”
Sarcasm is that quite a few members here ignore some sort of basic status quo.


China is already the largest market in the world for industrial robotics.

This will be a revolution in manufacturing, industrial robotics is already cost efficient in many areas, given technological advances they could eventually become cost efficient in most areas.

And China has the most cash and capital to invest in such things, and the infrastructure base to take the most advantage of it.

We have positioned ourselves well to be at the center of the next industrial revolution.
Yep, the next industrial revolution, such as 3-D printing,robotics as you've mentioned, cloud computing technology, etc. We got to put more effort in those promising sectors and move low value added industry to Globe South.
 
:china:“These are tall orders for developing countries. But just waiting for higher Chinese wages to push jobs their way is a recipe for failure.”
Sarcasm is that quite a few members here ignore some sort of basic status quo.



Yep, the next industrial revolution, such as 3-D printing,robotics as you've mentioned, cloud computing technology, etc. We got to put more effort in those promising sectors and move low value added industry to Globe South.

There is just one problem. What are we going to do with the surplus workers? It's a problem that all industrialized societies are facing. Who are going to consume all the fancy products if millions of former factory workers lost their jobs?
 
There is just one problem. What are we going to do with the surplus workers? It's a problem that all industrialized societies are facing. Who are going to consume all the fancy products if millions of former factory workers lost their jobs?
The so-called demographic bonus of China is no so obvious any more with less available labour force that's why China is in urgent need to transform its industrial structure. Factories in Pearl River Delta are generally deficient in workers so that a lot of companies will send buses to the interior of China to "beg" for their former workers to come back. Rapid urbanisation is giving more and more farmers access to well-off living standards. But until now, they are not the major consumers of high-end products in China. And at the same a growing service sector is providing more and more jobs. As you may hear, Alibaba.com/Taobao.com, provide considerable jobs and opportunies for these people(most precisely, Chinese citizens with an agricultural account). Of course this process is of bitterness, but is the inevitable and predominant change of China for the coming decade.
 
There is just one problem. What are we going to do with the surplus workers? It's a problem that all industrialized societies are facing. Who are going to consume all the fancy products if millions of former factory workers lost their jobs?

An expanding services sector and industrial sector is a great source of new jobs for the population. It provides a whole ecosystem that requires more managers, engineers, accountants, clerks, assistants, even janitors and food caterers.

The services and industrial sectors have enormous potential for expansion in China, we are still a developing country after all.

There is always room for more jobs at our current state of development.

Take me for example, even if I lost all my qualifications and forgot all my skills, I could still make great money simply by teaching English/Mandarin to my fellow Hong Kongers, or go to the Mainland/Taiwan to teach them Cantonese.

That's a last resort of course, but the point is that people will find opportunities.

And China's new industrial revolution will be a HUGE opportunity.
 
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The so-called demographic bonus of China is no so obvious any more with less available labour force that's why China is in urgent need to transform its industrial structure. Factories in Pearl River Delta are generally deficient in workers so that a lot of companies will send buses to the interior of China to "beg" for their former workers to come back. Rapid urbanisation is giving more and more farmers access to well-off living standards. But until now, they are not the major consumers of high-end products in China. And at the same a growing service sector is providing more and more jobs. As you may hear, Alibaba.com/Taobao.com, provide considerable jobs and opportunies for these people(most precisely, Chinese citizens with an agricultural account). Of course this process is of bitterness, but is the inevitable and predominant change of China for the coming decade.

An expanding services sector and industrial sector is a great source of new jobs for the population. It provides a whole ecosystem that requires more managers, engineers, accountants, clerks, assistants, even janitors and food caterers.

The services and industrial sectors have enormous potential for expansion in China, we are still a developing country after all.

There is always room for more jobs at our current state of development.

Take me for example, even if I lost all my qualifications and forgot all my skills, I could still make great money simply by teaching English/Mandarin to my fellow Hong Kongers, or go to the Mainland/Taiwan to teach them Cantonese.

That's a last resort of course, but the point is that people will find opportunities.

And China's new industrial revolution will be a HUGE opportunity.

None of your answers solves the problem I mentioned. Just take a look at Germany. We are highly automated, highly efficient, highly developed and also highly service oriented and yet, we have a large and growing number of unemployment, although our demography is shrinking. The service jobs that have been created in the last decades were mostly low wage jobs where the worker can't make ends meet with and the state still has to fill up the rest so that he/she can put enough food on the table.
 
None of your answers solves the problem I mentioned. Just take a look at Germany. We are highly automated, highly efficient, highly developed and also highly service oriented and yet, we have a large and growing number of unemployment, although our demography is shrinking. The service jobs that have been created in the last decades were mostly low wage jobs where the worker can't make ends meet with and the state still has to fill up the rest so that he/she can put enough food on the table.

China is not Germany, we are still a "developing" economy.

Developed economies already have developed services and industrial sectors, where most of the opportunities have been taken up, and service providers have saturated the market.

This is not the case in China, we have over 10+ million people migrating from rural to urban areas every single year, and still many factories have a shortage of workers, as @AndrewJin mentioned. They are actually going further inland to find more workers.

Regardless, Germany is a very healthy economy, compared to other developed economies at least. Other developed economies would love to be in Germany's position right now.
 
None of your answers solves the problem I mentioned. Just take a look at Germany. We are highly automated, highly efficient, highly developed and also highly service oriented and yet, we have a large and growing number of unemployment, although our demography is shrinking. The service jobs that have been created in the last decades were mostly low wage jobs where the worker can't make ends meet with and the state still has to fill up the rest so that he/she can put enough food on the table.
I get what you meant.
 
China is not Germany, we are still a "developing" economy.

Developed economies already have developed services and industrial sector, where most of the opportunities have been taken up, and service providers have saturated the market.

This is not the case in China, we have over 10+ million people moving from rural to urban areas every single year, and still many factories have a shortage of workers, as @AndrewJin mentioned. They are actually going inland to find more workers.

Regardless, Germany is a very healthy economy, compared to other developed economies. Other developed economies would love to be in Germany's position right now.

Well said, bro. Germany , indeed, is a model state for post industrialized states, however one has to be understanding of the differences between China and Germany. For one, China is still a developing country, and although she is not yet at the level of per capita comparisons with say Germany, her shear GDP is arguably the 2nd largest in the world, and growing at 7% per annum. While China's economy is mainly export oriented, there are parameters that shows the gradual evolution from industrial manufacturing to service orientated economy, which is a natural phenomenon for developing / developed states.

Case in point Germany post industrial revolution , same for USA, same for Japan.
 
China is not Germany, we are still a "developing" economy.

Developed economies already have developed services and industrial sectors, where most of the opportunities have been taken up, and service providers have saturated the market.

This is not the case in China, we have over 10+ million people migrating from rural to urban areas every single year, and still many factories have a shortage of workers, as @AndrewJin mentioned. They are actually going further inland to find more workers.

Regardless, Germany is a very healthy economy, compared to other developed economies at least. Other developed economies would love to be in Germany's position right now.

No, we are not healthy at all, we just did better than the others. We have become a parasite within the EU but that is not the only problem. The majority of the workers have gained nothing in the last two decades. In fact, it has shrunk by almost 1/4 relative to our gain in productivity.

China is not Germany, but automation will affect China as much as it is already affecting us now. We have just arrived there earlier. China will face the same dilemma once it reaches a certain development level.
 
China is not Germany, we are still a "developing" economy.

Developed economies already have developed services and industrial sectors, where most of the opportunities have been taken up, and service providers have saturated the market.

This is not the case in China, we have over 10+ million people migrating from rural to urban areas every single year, and still many factories have a shortage of workers, as @AndrewJin mentioned. They are actually going further inland to find more workers.

Regardless, Germany is a very healthy economy, compared to other developed economies at least. Other developed economies would love to be in Germany's position right now.
Yep, factories in costal China are scrambling for labour force in competition with industry in my homeland, a province in central China. Just have a look at how many HSR services per day from my city to Canton. There is still enough margin in service sector, which is the main economical engine in the ongoing reforms.
Germany is another case, but still sound enough compared to other western powers, btw, some sort of restrictions on illegal immigrants might be thought of.

None of your answers solves the problem I mentioned. Just take a look at Germany. We are highly automated, highly efficient, highly developed and also highly service oriented and yet, we have a large and growing number of unemployment, although our demography is shrinking. The service jobs that have been created in the last decades were mostly low wage jobs where the worker can't make ends meet with and the state still has to fill up the rest so that he/she can put enough food on the table.


You are too pessimistic I think. Germany's high-end manufacturing will remain competitive. A relatively neutral position between west and east will assure prosperity. Post-modernization Disease is inevitable, and I don't think China will skip that stage several decades later. And so is the redistribution of resources around the world.
No, we are not healthy at all, we just did better than the others. We have become a parasite within the EU but that is not the only problem. The majority of the workers have gained nothing in the last two decades. In fact, it has shrunk by almost 1/4 relative to our gain in productivity.

China is not Germany, but automation will affect China as much as it is already affecting us now. We have just arrived there earlier. China will face the same dilemma once it reaches a certain development level.
 
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