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New Delhi, April 14: Russia has offered India the option of participating in its International Uranium Enrichment Centre (IUEC) at Angarsk, Siberia as a means of securing guaranteed fuel supplies in the future.

This was communicated to a visiting Indian delegation to Russia, headed by the Atomic Energy Commission Chairman, Dr Anil Kakodkar, on April 9.

The offer, made during deliberations between the two sides, includes investment possibilities for India in the IUEC, which is being set up under International Atomic Energy Agency (IAEA) supervision, sources said. The investments could be considered in lieu of India paying for nuclear fuel to be supplied to the Russian-built Koodankulam Light Water Reactor units and to existing Indian pressurised heavy water reactor units that are to be fuelled by Russian firm TVEL under a bilateral pact.

The enrichment centre is being set up by Russia for supply of uranium to countries with nuclear energy programmes under the IAEA safeguards. Russia is establishing the project in collaboration with countries such as Kazakhstan under the supervision of the nuclear watchdog at the Angarsk Electrolysis Chemical Plant in Eastern Siberia.

The Indian delegation visited the Angarsk Plant, which hosts the IUEC, and nuclear fuel supplier TVEL’s JSC Novosibirsky Chemical Concentrates Plant. According to sources, the Director of Angarsk Electrolysis Chemical Plant, Mr Alexander Belousov, made a pitch for India to invest in the IUEC project. The participation by India in the project, he said, would tackle the problem of guaranteed nuclear fuel supply to ensure safe and reliable operation of the Indian nuclear sector, according to sources.

Proposals regarding joint fundamental research were also discussed during the talks. Dr S.K. Jain, Chairman and Managing Director of the Nuclear Power Corporation of India Ltd, and Mr R. Gupta, Uranium Corporation of India Ltd chief, were also part of the Indian delegation.

Earlier, at the delegation level talks between India and Russia during the Prime Minister, Dr Manmohan Singh’s Moscow visit in 2007, the Russians had indicated at the possibility of India investing in the proposed centre. Subsequently, however, there were reports of a rethink within the Russian government on Nuclear Non-Proliferation Treaty membership being considered as a prerequisite for IUEC participation.

The Angarsk facility has traditionally been associated with Russian civilian nuclear programme and had been kept completely out of the erstwhile Soviet Union’s atomic weapons plan, thereby, making it easier for the plant to be put under IAEA control.

The enrichment centre would produce only low-enriched uranium, which cannot be diverted for building nuclear weapons. Uranium enriched to low levels can be used as fuel for nuclear power plants, but higher levels of enrichment make it possible to divert the fuel for the construction of the core of a nuclear bomb.

The Hindu Business Line : Russia offers India role in uranium centre project
 

January 19th, 2009

Chennai, Jan 19 (IANS) Plans for two more fast breeder reactors at the nuclear power complex in Kalpakkam near here are proceeding fast, even as India’s first 500 MW fast breeder nuclear reactor plant is fast coming up at the complex.The fast breeder reactor operating company Bharatiya Nabhikiya Vidyut Nigam Limited (Bhavini) will soon start pre project activities for the construction of two more reactors at Kalpakkam, 80 km from this Tamil Nadu capital.

A breeder reactor is one that breeds more material for a nuclear fission reaction than it consumes. The reaction produces energy that is used in the form of electricity.

The Indian fast reactors will be fuelled by a blend of plutonium and uranium oxide.

While the reactor will break up (fission) plutonium for power production, it will also breed more plutonium than it consumes. The original plutonium comes from natural uranium.

The surplus plutonium from each fast reactor can be used to set up more such reactors and grow the nuclear capacity in tune with India’s energy needs.

These reactors are also called fast spectrum reactors since the neutrons coming from the fission will not be moderated.


“Having got the approval from the site selection committee, we are taking the next step of preparing the site for construction,” Prabhat Kumar, project director, told IANS.

According to him the pre project activities such as levelling the site, laying of roads, setting up assembly shops and others will “get started next fiscal and would require substantial sums”. But he did not give a specific number.

The government has sanctioned construction of four more 500 MW fast reactors of which two will be housed inside the existing nuclear island at Kalpakkam and expected to be ready by 2020.

Decision on locating the remaining two fast reactors is yet to be taken.

The proposed reactors will also be powered by mixed oxide fuel - a blend of plutonium and uranium oxides - like the upcoming 500 MW prototype fast breeder reactor (PFBR) in the same complex.

Similarly, construction of the Fast Reactor Fuel Cycle Facility is expected to start soon.

The facility will have a fuel reprocessing plant, fuel fabrication plant, core sub-assembly plant, reprocessed uranium oxide plant and waste management plant.

The facility will not only fabricate the mixed oxide fuel and fuel sub assemblies for the fast reactors at Kalpakkam but also reprocess and refabricate the spent fuel that comes out of these reactors.

The purpose of fuel reprocessing facility is to recover and use the fissile and fertile component in the spent fuel.


“The facility would involve an outlay of around Rs.20 billion (Rs.2,000 crore/$411 million) and will be ready by 2014 so as to reprocess the spent fuel from PFBR,” Baldev Raj, director, Indira Gandhi Centre for Atomic Research (IGCAR), told IANS.

The PFBR, expected to go on stream sometime at the end of 2010, will have its fuel fabricated at Bhabha Atomic Research Centre, Mumbai.

According to Raj, co-locating the fuel fabrication and reprocessing facilities has several advantages - in terms of safety, security and logistics - which in turn makes the effort economical.

“Similarly there will be a separate facility for the two other proposed 500 MW fast reactors,” he added.

In addition, IGCAR is also building a lab-sized reprocessing plant for metallic fuel - the fuel of future fast reactors.

India’s nuclear establishment has decided to go for metallic fuel as it enables faster breeding of plutonium than is consumed for energy generation.

These facilities will be in addition to the existing plant at Kalpakkam that reprocesses the spent fuel from the Madras Atomic Power Station and the Fast Breeder Test Reactor.

Work on two more fast breeder reactors to start (Second of two-part series)
 

Chennai (IANS): Scientists and engineers at the Indira Gandhi Centre for Atomic Research (IGCAR) are hoping to save around Rs.5 billion (Rs.500 crore or $104 million) by modifying the design of four fast reactors on the anvil for nuclear power plants.

"The proposed reactors are going to be different in many ways from the prototype fast breeder reactor (PFBR) designed by us and which are under construction,"
IGCAR director Baldev Raj told IANS.

With the Rs.35-billion PFBR project progressing at good pace at Kalpakkam, 80 km from here, the Indian government has sanctioned building of four more 500 MW fast reactors.

A breeder reactor is one that breeds more material for a nuclear fission reaction than it consumes, so that the reaction - that ultimately produces electricity - can continue.

The Indian fast reactors will be fuelled by a blend of plutonium and uranium oxide.

While the reactor will use fission plutonium for power production, it will also breed more plutonium than what it uses from the natural uranium.

The surplus plutonium from each fast reactor can be used to set up more such reactors and grow the nuclear capacity in tune with India's needs.

These reactors are also called fast spectrum reactors since the neutrons coming from the fission will not be moderated. Two of the proposed reactors will come up in Kalpakkam, the site for which has been approved, while the location for the remaining two are yet to be finalised.

According to Raj, the four reactors will be designed to last 60 years - an increase of 20 years over PFBR's current life span.

"The blueprint for the four oxide fuel fast reactors is ready. The roadmap for research and development will be ready next month,"
reactor engineering group director S.C. Chetal told IANS.

According to him, the idea is to sell power at Rs.2 per unit as compared to Rs.3.20 per unit from PFBR; hence the effort to reduce the capital cost.

Detailing the cost-cutting steps, Chetal said: "The proposed reactors will be built as twin units. That means many of the facilities will be shared by the two reactors, which in turn saves capital and running costs."

For instance, there will be fewer welding points, making the reactors safer and more economical.

"The savings will be achieved from reduced material consumption through innovative design design," said P. Chellapandi, director, safety group.

Chellapandi said the safety vessel of the proposed reactors will be smaller than the one installed inside the PFBR's reactor vault: its diameter will be reduced to 11.5 metres from 12.9 metres.

"A reduction of one metre will result in an overall saving of Rs.25 crore (Rs.250 million) on material, fabrication and civil construction."

The new design fast reactors will have six steam generators as against eight in the PFBR and changes will be made in the grid plate, sodium and reactor shutdown systems.

With the experience gained from fabricating giant equipment and the country embarking on a major fast-breeder reactor programme, vendors should be able to lower price.

These apart, the focus will be on sourcing local components and raw materials to save costs. Imports for PFBR consist of sodium and high grade steel, both sourced from France.

"The design changes in the proposed reactors do not mean PFBR is over-designed. The proposed changes will be realistic or less conservative," said Chellapandi.

With the experience gained from PFBR, the new projects can be completed in five years as against seven years, the officials feel.

The Hindu News Update Service
 
Look Screaming Skull.

I like your enthusiam and may you be right. However this technology is at its earliest stage. We cannot at this moment therefore suggest that this technology will make India super duper rich !

Let this run for a few years and we will see what it does and how much it enriches (pun intended:D) the lives of ordinary Indians.
 
Thanks for the info skull,

Does this thorium based nuclear technology have any military military applications...??????
 
Oh, my dear friends, none of us will be still living if that day comes.
 
Interesting.. i did not know that.. Nuclear technology is the way to go.. With Water becoming valuable day by day its not a smart idea to stick with Hydroelectricity. Plus Nuclear energy is clean, very efficient as long as its safely maintained. It would be interesting to see how the Government utilizes this energy..
 
Ohh - I did not know you are going die before 2020. May god give you long life!

Optimistic as always you Indians.;)
Be aware though, China might strike in 2017 according to your higher ranked officers, so you might be eating dust before I do.
Just kidding. :lol:
 
Detail Report by World Nuclear Association


Nuclear Power in India

(April 2009)

* India has a flourishing and largely indigenous nuclear power program and expects to have 20,000 MWe nuclear capacity on line by 2020. It aims to supply 25% of electricity from nuclear power by 2050.
* Because India is outside the Nuclear Non-Proliferation Treaty due to its weapons program, it has been for 34 years largely excluded from trade in nuclear plant or materials, which has hampered its development of civil nuclear energy until 2009.
* Due to these trade bans and lack of indigenous uranium, India has uniquely been developing a nuclear fuel cycle to exploit its reserves of thorium.
* From 2009, foreign technology and fuel are expected to boost India's nuclear power plans considerably.
* India has a vision of becoming a world leader in nuclear technology due to its expertise in fast reactors and thorium fuel cycle.


Electricity demand in India has been increasing rapidly, and the 534 billion kilowatt hours produced in 2002 was almost double the 1990 output, though still represented only 505 kWh per capita for the year. In 2006, 744 billion kWh gross was produced, but with huge transmission losses this resulted in only 505 billion kWh consumption. The per capita figure is expected to almost triple by 2020, with 6.3% annual growth. Coal provides 68% of the electricity at present, but reserves are limited. Gas provides 8%, hydro 15%.

Nuclear power supplied 15.8 billion kWh (2.5%) of India's electricity in 2007 from 3.7 GWe (of 110 GWe total) capacity and this will increase steadily as imported uranium becomes available and new plants come on line. India's fuel situation, with shortage of fossil fuels, is driving the nuclear investment for electricity, and 25% nuclear contribution is foreseen by 2050, from one hundred times the 2002 capacity. Almost as much investment in the grid system as in power plants is necessary.

In 2006 almost US$ 9 billion was committed for power projects, including 9354 MWe of new generating capacity, taking forward projects to 43.6 GWe and US$ 51 billion.

A KPMG report in 2007 said that India needed to spend US$ 120-150 billion on power infrastructure over the next five years, including transmission and distribution. It said that distribution losses are currently some 30-40%, worth more than $6 billion per year.

The target since about 2004 has been for nuclear power is to provide 20 GWe by 2020, but in 2007 the prime Minister referred to this as "modest" and capable of being "doubled with the opening up of international cooperation." However, it is evident that on the basis of indigenous fuel supply only, the 20 GWe target is not attainable, or at least not sustainable without uranium imports. However, it is evident that even the 20 GWe target will require uranium imports. Late in 2008 NPCIL projected 22 GWe on line by 2015, and the government was talking about having 50 GWe of nuclear power operating by 2050. The Atomic Energy Commission however envisages some 500 GWe on line by 2060.

Nuclear power industry development

Nuclear power for civil use is well established in India. Its civil nuclear strategy has been directed towards complete independence in the nuclear fuel cycle, necessary because it is excluded from the 1970 Nuclear Non-Proliferation Treaty (NPT) due to it acquiring nuclear weapons capability after 1970. (Those five countries doing so before 1970 were accorded the status of Nuclear Weapons States under the NPT.)

As a result, India's nuclear power program has proceeded largely without fuel or technological assistance from other countries (but see later section). Its power reactors to the mid 1990s had some of the world's lowest capacity factors, reflecting the technical difficulties of the country's isolation, but rose impressively from 60% in 1995 to 85% in 2001-02.

India's nuclear energy self-sufficiency extended from uranium exploration and mining through fuel fabrication, heavy water production, reactor design and construction, to reprocessing and waste management. It has a small fast breeder reactor and is building a much larger one. It is also developing technology to utilise its abundant resources of thorium as a nuclear fuel.

The Atomic Energy Establishment was set up at Trombay, near Mumbai, in 1957 and renamed as Bhabha Atomic Research Centre (BARC) ten years later. Plans for building the first Pressurised Heavy Water Reactor (PHWR) were finalised in 1964, and this prototype - Rawatbhata-1, which had Canada's Douglas Point reactor as a reference unit, was built as a collaborative venture between Atomic Energy of Canada Ltd (AECL) and NPCIL. It started up in 1972 and was duplicated Subsequent indigenous PHWR development has been based on these units.

The Nuclear Power Corporation of India Ltd (NPCIL) is responsible for design, construction, commissioning and operation of thermal nuclear power plants.

It has 15 small and two mid-sized nuclear power reactors in commercial operation, six under construction - including two large ones and a fast breeder reactor, and more planned.

View attachment 2782

The two Tarapur 150 MWe Boiling Water Reactors (BWRs) built by GE on a turnkey contract before the advent of the Nuclear Non-Proliferation Treaty were originally 200 MWe. They were down-rated due to recurrent problems but have run well since. They have been using imported enriched uranium and are under International Atomic Energy Agency (IAEA) safeguards. However, late in 2004 Russia deferred to the Nuclear Suppliers' Group and declined to supply further uranium for them. They underwent six months refurbishment over 2005-06, and in March 2006 Russia agreed to resume fuel supply. In December 2008 a $700 million contract with Rosatom was announced for continued uranium supply to them.

The two small Canadian (Candu) PHWRs at Rawatbhata started up in 1972 & 1980, and are also under safeguards. Rawatbhata-1 was down-rated early in its life and has operated very little since 2002 due to ongoing problems and has been shut down since 2004 as the government considers its future.

The 220 MWe PHWRs (202 MWe net) were indigenously designed and constructed by NPCIL, based on a Canadian design.

The Kalpakkam (MAPS) reactors were refurbished in 2002-03 and 2004-05 and their capacity restored to 220 MWe gross (from 170). Much of the core of each reactor was replaced, and the lifespans extended to 2033/36.

More recent reactor developments

The new series of 540 MWe (gross, 490 MWe net) nuclear reactors are developed indigenously from the 220 MWe (gross) model PHWR. The Tarapur 3&4 units were built by NPCIL.

The first - Tarapur 4 - started up in March 2005, was connected to the grid in June and started commercial operation in September. Tarapur-4's criticality came five years after pouring first concrete and seven months ahead of schedule. Its twin - unit 3 - was about a year behind it and criticality was achieved in May 2006, with grid connection in June and commercial operation in August, five months ahead of schedule.

Russia is supplying the country's first large nuclear power plant, comprising two VVER-1000 (V-392) reactors, under a Russian-financed US$ 3 billion contract. The AES-92 units at Kudankulam in Tamil Nadu state are being built by NPCIL and will be commissioned and operated by NPCIL under IAEA safeguards. Unlike other Atomstroyexport projects such as in Iran there have been only about 80 Russian supervisory staff on the job. Russia will supply all the enriched fuel, though India will reprocess it and keep the plutonium. The first unit was due to start supplying power in March 2008 and go into commercial operation late in 2008, but this schedule appears to have slipped by about twelve months. The second unit is about nine months behind it.

Under plans for the India-specific safeguards to be administered by the IAEA in relation to the civil-military separation plan, eight further reactors will be safeguarded (beyond Tarapur 1&2, Rawatbhata 1&2, and Kudankulam 1&2): Rawatbhata 3&4 by 2010, Rawatbhata 5&6 by 2008, Kakrapar 1&2 by 2012 and Narora 1&2 by 2014.

View attachment 2783

Kaiga 3 started up in February, was connected to the grid in April and went into commercial operation in May 2007. Unit 4 was scheduled about six months behind it, but it and RAPP-5 were to load fuel in late 2007 and about a year behind original schedule due to shortage of uranium. Though construction is complete, start up of RAPP-5 is now anticipated in 2009.

In mid 2008 Indian nuclear power plants were running at about half of capacity due to a chronic shortage of fuel. The situation was expected to persist for several years if the civil nuclear agreement faltered, though some easing in 2008 was likely due to the new Turamdih mill in Jharkhand state coming on line (the mine there is already operating). Political opposition has delayed new mines in Jharkhand, Meghalaya and Andhra Pradesh.

A 500 MWe prototype fast breeder reactor (FBR) is under construction at Kalpakkam by BHAVINI, a government enterprise set up to focus on FBRs. It is expected to start up in 2010 and produce power in 2011. Four further oxide-fuel fast reactors are envisaged but slightly redesigned by the Indira Gandhi Centre to reduce capital cost. One pair will be at Kalpakkam, two more elsewhere. (See also Thorium cycle section below.)

In contrast to the situation in the 1990s, most reactors under construction are on schedule (apart from fuel shortages 2007-09), and the first two - Tarapur 3 & 4 – were slightly increased in capacity. These and future planned ones were 450 (now 490) MWe versions of the 202 MWe domestic products. Beyond them and the last three 202 MWe units, future units will be nominal 700 MWe.

Nuclear industry developments beyond the trade restrictions

Following the Nuclear Suppliers' Group agreement which was achieved in September 2008, the scope for supply of both reactors and fuel from suppliers in other countries opened up.

The Russian PWR types were apart from India's three-stage plan for nuclear power and were simply to increase generating capacity more rapidly. Now there are plans for eight 1000 MWe units at the Kudankulam site, and in January 2007 a memorandum of understanding was signed for Russia to build four more there, as well as others elsewhere in India. The new units will be the larger 1200 MWe AES-2006 versions of the first two.

Between 2010 and 2020, further construction is expected to take total gross capacity to 21,180 MWe. The nuclear capacity target is part of national energy policy. This planned increment includes those set out in the Table below including the initial 300 MWe Advanced Heavy Water Reactor (AHWR).

In 2005 four sites were approved for eight new reactors. Two of the sites - Kakrapar and Rawatbhata, are to have 700 MWe indigenous PHWR units, Kudankulam is to have imported 1000 or 1200 MWe light water reactors alongside the two being built there by Russia, and the fourth site was greenfield for two 1000 MWe LWR units - Jaitapur (Jaithalpur) in the Ratnagiri district of Maharashtra state, on the west coast. The plan has since expanded to six 1600 MWe EPR units here.

NPCIL has had exploratory meetings and technical discussions with three major reactor suppliers - Areva of France, GE-Hitachi and Westinghouse Electric Corporation of the USA for supply of reactors for these projects and for new units at Kaiga.

In April 2007 the government gave approval for construction of the first four of these eight units, utilising indigenous technology.

In April 2007 the government gave approval for the first four of these eight units (below), using indigenous technology, probably starting construction in 2009. In late 2008 NPCIL announced that as part of the Eleventh Five Year Plan (2007-12), it would start site work for 12 reactors including the rest of the eight PHWRs of 700 MWe each, three or four fast breeder reactors and one 300 MWe advanced heavy water reactor in 2009. NPCIL said that "India is now focusing on capacity addition through indigenisation" with progressively higher local content for imported designs, up to 80%. Looking further ahead its augmentation plan included construction of 25-30 light water reactors of at least 1000 MWe by 2030.

View attachment 2785

Longer term, the AEC envisages its fast reactor program being 30 to 40 times bigger than the PHWR program, and initially at least, largely in the military sphere until its "synchronised working" with the reprocessing plant is proven on an 18-24 month cycle. This will be linked with up to 40,000 MWe of light water reactor capacity, the used fuel feeding ten times that fast breeder capacity, thus "deriving much larger benefit out of the external acquisition in terms of light water reactors and their associated fuel". This 40 GWe of imported LWR multiplied to 400 GWe via FBR would complement 200-250 GWe based on the indigenous program of PHWR-FBR-AHWR. Thus AEC is "talking about 500 to 600 GWe nuclear over the next 50 years or so" in India, plus export opportunities.
The AEC also said that India now has "a significant technological capability in PWRs and NPCIL has worked out an Indian PWR design" which will be unveiled soon - perhaps 2009.

In line with past practice such as at Rawatbhata in Rajasthan, NPCIL intends to set up further "Nuclear Parks", each with a capacity for up to eight new-generation reactors of 1,000 MWe, six reactors of 1600 MWe or simply 10,000 MWe at a single location. Preliminary work at Jaitapur in Maharashtra is likely soon with six of Areva's EPR reactors in view, as is further development at Kudankulam in Tamil Nadu for two more pairs of Russian VVER units. The other coastal sites for imported light water reactors are expected to be Saurashtra in Gujarat, and also Kovvada in Andhra Pradesh and Haripur in West Bengal. DAE has also been examining these.

NPCIL is evaluating a site for up to 6000 MWe of PWR nuclear capacity at Pati Sonapur in Orissa state. Major industrial developments are planned in that area and Orissa was the first Indian state to privatise electricity generation and transmission. State demand is expected to reach 20 billion kWh/yr by 2010.

NPCIL is also reported to be planning construction of a 1600 MWe plant in the northern state of Haryana, one of the country's most industrialized, by 2012. The state has a demand of 8900 MWe, but currently generates less than 2000 MWe and imports 4000 MWe. The $2.5 billion plant would be sited at the village of Kumaharia, in Fatehabad district and paid for by the state government or the Haryana Power Generation Corp. In December 2008 Haryana's chief minister said that the AEC had already approved the state's proposal to build a 2800 MWe nuclear power plant at Kumaharia, using imported technology.

India's largest power company, National Thermal Power Corporation (NTPC) in 2007 proposed building a 2000 MWe nuclear power plant to be in operation by 2017. It would be the utility's first nuclear plant and also the first conventional nuclear plant not built by the government-owned NPCIL. This proposal has now become a joint venture with NPCIL holding 51%, and possibly extending to multiple projects utilising imported technology. NTPC says it aims by 2014 to have demonstrated progress in "setting up nuclear power generation capacity", and that the initial "planned nuclear portfolio of 2000 MWe by 2017" may be greater. NTPC, now 89.5% government-owned, is planning to increase its total installed capacity from 30 to 50 GWe by 2012 (72% of it coal) and 75 GWe by 2017. It is also forming joint ventures in heavy engineering.

In July 2008 the Department of Atomic Energy (DAE) said that the large energy gap projected for 2050 could be bridged if 40-GWe capacity PWRs plus uranium to fuel them were imported during 2012-20. This strategy would consolidate the January 2007 declaration referred to above but looks well beyond Russia. Used fuel from these PWRs would be reprocessed and the plutonium used to launch a series of FBRs, which would largely eliminate the energy deficit in 2050. This plan now looks plausible.

In February 2009 Areva signed a memorandum of understanding with NPCIL to build two, and possibly four more, EPR units at Jaitapur. This followed the government signing a nuclear cooperation agreement with France in September 2008.

After a break of three decades, Atomic Energy of Canada Ltd (AECL) is keen to resume technical cooperation, especially in relation to servicing India's PHWRs. There have been preliminary discussions regarding the sale of an ACR-1000, but this will depend on ratification of a bilateral nuclear cooperation agreement.

The government has announced that it intends to amend the law to allow private companies to be involved in nuclear power generation and possibly other aspects of the fuel cycle. In anticipation of this, Reliance Power Ltd, GVK Power & Infrastructure Ltd and GMR Energy Ltd are reported to be in discussion with overseas nuclear vendors including Areva, GE-Hitachi, Westinghouse and Atomstroyexport.

In March 2009 GE Hitachi Nuclear Energy signed agreements with NPCIL and Bharat Heavy Electricals (BHEL) to begin planning to build a multi-unit power plant using 1350 MWe Advanced Boiling Water Reactors (ABWR), with no site specified.

NTPC is reported to be establishing a joint venture with NPCIL and BHEL to sell India's largely indigenous 220 MWe heavy water power reactor units abroad.

India's largest engineering group, Larsen & Toubro (L&T) announced in July 2008 that it was preparing to venture into international markets for supply of heavy engineering components for nuclear reactors. It plans to form a 20 billion rupee (US$ 463 million) venture with NPCIL for domestic and export nuclear forgings. In the context of India's trade isolation over three decades L&T has produced heavy components for 17 of India's pressurized heavy water reactors (PHWRs) and has also secured contracts for 80% of the components for the fast breeder reactor at Kalpakkam. It is qualified by the American Society of Mechanical Engineers to fabricate nuclear-grade pressure vessels and core support structures, achieving this internationally recognised quality standard in 2007. It is one of about ten major nuclear-qualified heavy engineering enterprises worldwide.

Early in 2009, L&T signed three agreements with foreign nuclear power reactor vendors. The first, with Westinghouse, sets up L&T to produce component modules for Westinghouse's AP1000 reactor. The second agreement was with Atomic Energy of Canada Ltd (AECL) "to develop a competitive cost/scope model for the ACR-1000." Then in April it signed an agreement with Atomstroyexport primarily focused on components for the next four VVER reactors at Kudankulam, but extending beyond that to other Russian VVER plants in India and internationally.

Following the 2008 removal of trade restrictions, Indian companies led by Reliance Power (RPower), NPCIL and Bharat Heavy Electricals (BHEL) plan to invest over US$ 50 billion in the next five years to expand their manufacturing base in the nuclear energy sector. BHEL plans to spend $7.5 billion in two years building plants to supply components for reactors of 1,600 MWe. It also plans to set up a 50-50 venture with NPCIL that will supply components for nuclear plants of 700 MWe, 1,000 MWe and 1,600 MWe and will seek overseas partners to provide technology for these enterprises.

See also India section of Heavy Manufacturing paper.

Uranium resources

India's uranium resources are modest, with 54,000 tonnes U as reasonably assured resources and 23,500 tonnes as estimated additional resources in situ. Accordingly, from 2009 India is expecting to import an increasing proportion of its uranium fuel needs.

Mining and processing of uranium is carried out by Uranium Corporation of India Ltd, a subsidiary of the Department of Atomic Energy (DAE), at Jaduguda and Bhatin (since 1967), Narwapahar (since 1995) and Turamdih (since 2002) - all in Jharkhand near Calcutta. All are underground, the last two being modern. A common mill is located near Jaduguda, and processes 2090 tonnes per day of ore.

In 2005 and 2006 plans were announced to invest almost US$ 700 million to open further mines in Jharkand at Banduhurang, Bagjata and Mohuldih; in Meghalaya at Domiasiat-Mawthabah (with a mill) and in Andhra Pradesh at Lambapur-Peddagattu (with mill 50km away at Seripally), both in Nalgonda district.

In Jharkand, Banduhurang is India's first open cut mine and was commissioned in 2007. Bagjata is underground and was opened in December 2008, though there had been earlier small operations 1986-91. The Mohuldih underground mine is expected to operate from 2010. A new mill at Turamdih in Jharkhand, with 3000 t/day capacity, was commissioned in 2008.

In Andhra Pradesh the Lambapur-Peddagattu project in Nalgonda district has environmental clearance for one open cut and three small underground mines but faces local opposition. In August 2007 the government approved a new US$ 270 million underground mine and mill at Tummalapalle near Pulivendula in Kadapa (Cuddapa) district, for commissioning in 2010.

In Meghalaya, close to the Bangladesh border, the Domiasiat-Mawthabah mine project (also called Nongbah-Jynrin) is in a high rainfall area and also faces longstanding local opposition. It does not yet have approval from the state government for the open cut mine at Kylleng-Pyndeng-Sohiong and the processing plant at Mawthabah. However, environmental approval for this and the Nongstin mine in Meghalaya has been reported.



In August 2007 the government approved a new US$ 270 million mine and mill at Tummalapalle in Kadapa district of Andhra Pradesh, for commissioning in 2010.

View attachment 2786

However, India has reserves of 290,000 tonnes of thorium - about one quarter of the world total, and these are intended to fuel its nuclear power program longer-term (see below).

By December 2008, Russia's Rosatom and Areva from France had contracted to supply uranium for power generation, while Kazakhstan, Brazil and South Africa were preparing to do so. The Russian agreement was to provide fuel for PHWRs as well as the two small Tarapur reactors, the Areva agreement was to supply 300 tU – about 30% of the country's annual requirements at that date. In February 2009 the actual Russian contract was signed with TVEL to supply 2000 tonnes of natural uranium fuel pellets for PHWRs over ten years, costing $780 million, and 60 tonnes of low-enriched fuel pellets for the Tarapur reactors.

In January 2009 NPCIL signed a memorandum of understanding with Kazatomprom for supply of uranium to India and a feasibility study on building Indian PHWR reactors in Kazakhstan. NPCIL said that it represented "a mutual commitment to begin thorough discussions on long-term strategic relationship."

Uranium fuel cycle

DAE's Nuclear Fuel Complex at Hyderabad undertakes refining and conversion of uranium, which is received as magnesium diuranate (yellowcake) and refined. The main 400 t/yr plant fabricates PHWR fuel (which is unenriched). A small (25 t/yr) fabrication plant makes fuel for the Tarapur BWRs from imported enriched (2.66% U-235) uranium. Depleted uranium oxide fuel pellets (from reprocessed uranium) and thorium oxide pellets are also made for PHWR fuel bundles. Mixed carbide fuel for FBTR was first fabricated by Bhabha Atomic Research Centre (BARC) in 1979.

Heavy water is supplied by DAE's Heavy Water Board, and the seven plants are working at capacity due to the current building program.

A very small enrichment plant - insufficient even for the Tarapur reactors - is operated by DAE's Rare Materials Plant at Ratnahalli near Mysore. Some centrifuge R&D is undertaken by BARC.

Reprocessing: Used fuel from the civil PHWRs is reprocessed by Bhabha Atomic Research Centre (BARC) at Trombay, Tarapur and Kalpakkam to extract reactor-grade plutonium for use in the fast breeder reactors. Small plants at each site were supplemented by a new Kalpakkam plant of some 100 t/yr commissioned in 1998, and this is being extended to reprocess FBTR carbide fuel. Apart from this all reprocessing uses the Purex process. Further capacity is being built at Tarapur and Kalpakkam, to come on line by about 2010.

In 2003 a facility was commissioned at Kalpakkam to reprocess mixed carbide fuel using an advanced Purex process. Future FBRs will also have these facilities co-located.

The PFBR and the next four FBRs to be commissioned by 2020 will use oxide fuel. After that it is expected that metal fuel with higher breeding capability will be introduced and burn-up is intended to increase from 100 to 200 GWd/t.

To close the FBR fuel cycle a fast reactor fuel cycle facility is planned, with construction to begin in 2008 and operation to coincide with the need to reprocess the first PFBR fuel.

Under plans for the India-specific safeguards to be administered by the IAEA in relation to the civil-military separation plan several fuel fabrication facilities will come under safeguards.

Thorium fuel cycle development

The long-term goal of India's nuclear program has been to develop an advanced heavy-water thorium cycle.The first stage of this employs the PHWRs fuelled by natural uranium, and light water reactors, to produce plutonium.

Stage 2 uses fast neutron reactors burning the plutonium to breed U-233 from thorium. The blanket around the core will have uranium as well as thorium, so that further plutonium (ideally high-fissile Pu) is produced as well as the U-233.

Then in stage 3, Advanced Heavy Water Reactors (AHWRs) burn the U-233 and this plutonium with thorium, getting about two thirds of their power from the thorium.

In 2002 the regulatory authority issued approval to start construction of a 500 MWe prototype fast breeder reactor at Kalpakkam and this is now under construction by BHAVINI. The unit is expected to be operating in 2011, fuelled with uranium-plutonium oxide (the reactor-grade Pu being from its existing PHWRs). It will have a blanket with thorium and uranium to breed fissile U-233 and plutonium respectively. This will take India's ambitious thorium program to stage 2, and set the scene for eventual full utilisation of the country's abundant thorium to fuel reactors. Four more such fast reactors have been announced for construction by 2020.

Initial FBRs will be have mixed oxide fuel but these will be followed by metallic-fuelled ones to enable shorter doubling time.

So far about one tonne of thorium oxide fuel has been irradiated experimentally in PHWR reactors and has reprocessed and some of this has been reprocessed, according to BARC. A reprocessing centre for thorium fuels is being set up at Kalpakkam.

Design is largely complete for the first 300 MWe AHWR, intended to be built in the 11th plan period to 2012, though no site has yet been announced. In April 2008 an AHWR critical facility was commissioned at BARC “to conduct a wide range of experiments, to help validate the reactor physics of the AHWR through computer codes and in generating nuclear data about materials, such as thorium-uranium 233 based fuel, which have not been extensively used in the past.” It has all the components of the AHWR’s core including fuel and moderator, and can be operated in different modes with various kinds of fuel in different configurations.

Radioactive Waste Management

Radioactive wastes from the nuclear reactors and reprocessing plants are treated and stored at each site. Waste immobilisation plants are in operation at Tarapur and Trombay and another is being constructed at Kalpakkam. Research on final disposal of high-level and long-lived wastes in a geological repository is in progress at BARC.

Regulation and safety

The Atomic Energy Commission (AEC) was established in 1948 under the Atomic Energy Act as a policy body. Then in 1954 the Department of Atomic Energy (DAE) was set up to encompass research, technology development and commercial reactor operation. The current Atomic Energy Act is 1962, and it permits only government-owned enterprises to be involved in nuclear power.

The DAE includes NPCIL, Uranium Corporation of India (mining and processing), Electronics Corporation of India Ltd (reactor control and instrumentation) and BHAVIN* (for setting up fast reactors). The government also controls the Heavy Water Board for production of heavy water and the Nuclear Fuel Complex for fuel and component manufacture.

* Bhartiya Nabhikiya Vidyut Nigam Ltd

The Atomic Energy Regulatory Board (AERB) was formed in 1983 and comes under the AEC but is independent of DAE. It is responsible for the regulation and licensing of all nuclear facilities, and their safety and carries authority conferred by the Atomic Energy Act for radiation safety and by the Factories Act for industrial safety in nuclear plants.

NPCIL is an active participant in the programmes of the World Association of Nuclear Operators (WANO).

Research & Development

An early AEC decision was to set up the Bhabha Atomic Research Centre (BARC) at Trombay near Mumbai. A series of 'research' reactors and critical facilities was built here: APSARA (1 MW, operating from 1956) was the first research reactor in Asia, Cirus (40 MW, 1960) and Dhruva (100 MW, 1985) followed it along with fuel cycle facilities. The Cirus and Dhruva units are assumed to be for military purposes, as is the plutonium plant commissioned in 1965.

BARC is also responsible for the transition to thorium-based systems and in particular is developing the 300 MWe AHWR as a technology demonstration project. This will be a vertical pressure tube design with heavy water moderator, boiling light water cooling with passive safety design and thorium-plutonium based fuel. A large critical facility to validate the reactor physics of the AHWR core was being commissioned at BARC in September 2007.

A series of three Purnima research reactors have explored the thorium cycle, the first (1971) running on plutonium fuel fabricated at BARC, the second and third (1984 & 1990) on U-233 fuel made from thorium - U-233 having been first separated in 1970.

In 1998 a 500 keV accelerator was commissioned at BARC for research on accelerator-driven subcritical systems as an option for stage three of the thorium cycle.

There are plans for a new 30 MWt multi-purpose research reactor for radioisotope production, testing nuclear fuel and reactor materials, and basic research. It is to be capable of conversion to an accelerator-driven system later.

Two civil research reactors at the Indira Gandhi Centre for Atomic Research at Kalpakkam are preparing for stage two of the thorium cycle. The 40 MWt fast breeder test reactor (FBTR) has been operating since 1985, and has achieved 120,000 MWday/tonne burnup with its carbide fuel (70% PuC + 30% UC). In 2005 the FBTR fuel cycle was closed, with the reprocessing of 100 GWd/t fuel - claimed as a world first. This has been made into new mixed carbide fuel for FBTR. FBTR is based on the French Rapsodie FBR design. Also the tiny Kamini (Kalpakkam mini) reactor is exploring the use of thorium as nuclear fuel, by breeding fissile U-233. BHAVINI is located here and draws upon the centre's expertise and that of NPCIL in establishing the fast reactor program.

As part of developing higher-burnup fuel for PHWRs mixed oxide (MOX) fuel is being used experimentally in FBTR, which is now operating with a hybrid core of mixed carbide and mixed oxide fuel (the high-Pu MOX forming 20% of the core).

A Compact High-Temperature Reactor (CHTR) is being designed to have long (15 year) core life and employ liquid metal (Pb-Bi) coolant. There are also designs for HTRs up to 600 MWt for hydrogen production and a 5 MWt multi-purpose nuclear power pack.

The Board of Radiation & Isotope Technology was separated from BARC in 1989 and is responsible for radioisotope production. The research reactors APSARA, CIRUS and Dhruva are used, along with RAPS for cobalt-60.

Non-proliferation, US-India agreement and Nuclear Suppliers' Group

India's nuclear industry has been largely without IAEA safeguards, though four nuclear power plants (see above) have been under facility-specific arrangements related to India's INFCIRC/66 safeguards agreement with IAEA.

India's situation as a nuclear-armed country excluded it from the Nuclear Non-Proliferation Treaty (NPT)* so this and the related lack of full-scope IAEA safeguards meant that India was isolated from world trade by the Nuclear Suppliers' Group. A clean waiver to the trade embargo was agreed in September 2008 in recognition of the country's impeccable non-proliferation credentials. India has always been scrupulous in ensuring that its weapons material and technology are guarded against commercial or illicit export to other countries.
* India could only join the NPT if it disarmed and joined as a Non Nuclear Weapons State, which is politically impossible. See Appendix.

Following the 2005 agreement between US and Indian heads of state on nuclear energy cooperation, the UK indicated its strong support for greater cooperation and France then Canada then moved in the same direction. The US Department of Commerce, the UK and Canada relaxed controls on export of technology to India, though staying within the Nuclear Suppliers Group guidelines. The French government said it would seek a nuclear cooperation agreement, and Canada agreed to "pursue further opportunities for the development of the peaceful uses of atomic energy" with India.

In December 2006 the US Congress passed legislation to enable nuclear trade with India. Then in July 2007 a nuclear cooperation agreement with India was finalized, opening the way for India's participation in international commerce in nuclear fuel and equipment and requiring India to put most of the country's nuclear power reactors under IAEA safeguards and close down the Cirus research reactor by 2010. It would allow India to reprocess US-origin and other foreign-sourced nuclear fuel at a new national plant under IAEA safeguards. This would be used for fuel arising from those 14 reactors designated as unambiguously civilian and under full IAEA safeguards.

The IAEA greeted the deal as being "a creative break with the past" - where India was excluded from the NPT. After much delay in India's parliament, it then set up a new and comprehensive safeguards agreement with the IAEA, plus an Additional Protocol. The IAEA board approved this in July 2008, after the agreement had threatened to bring down the Indian government. The agreement is similar to those between IAEA and non nuclear weapons states, notably Infcirc-66, the IAEA's information circular that lays out procedures for applying facility-specific safeguards, hence much more restrictive than many in India's parliament wanted.

The next step in bringing India into the fold was the consensus resolution of the 45-member Nuclear Suppliers Group (NSG) in September 2008 to exempt India from its rule of prohibiting trade with non members of the NPT. A bilateral trade agreement then went to US Congress for final approval. Similar agreements will apply with Russia and France. The ultimate objective is to put India on the same footing as China in respect to responsibilities and trade opportunities, though it has had to accept much tighter international controls than other nuclear-armed countries.

The introduction to India's safeguards agreement says that India's access to assured supplies of fresh fuel is an "essential basis" for New Delhi's acceptance of IAEA safeguards on some of its reactors and that India has a right to take "corrective measures to ensure uninterrupted operation of its civilian nuclear reactors in the event of disruption of foreign fuel supplies." But the introduction also says that India will "provide assurance against withdrawal of safeguarded nuclear material from civilian use at any time." In the course of NSG deliberations India also gave assurances regarding weapons testing.

In October 2008 US Congress passed the bill allowing civil nuclear trade with India, and a nuclear trade agreement was signed with France. The 2008 agreements ended 34 years of trade isolation on nuclear materials and technology.

India's safeguards agreement was signed early in 2009, though the timeframe for bringing the eight extra reactors (beyond Tarapur, Rawatbhata and Kudankulam) under safeguards still has to be finalised. The Additional Protocol to the safeguards agreement was agreed by the IAEA Board in March 2009, but needs to be ratified by India.
 
Oh, my dear friends, none of us will be still living if that day comes.

Thorium based reactors should become commercially feasible in a couple of decades. India is already into operationalizing its first research FBR.
 
Optimistic as always you Indians.;)
Be aware though, China might strike in 2017 according to your higher ranked officers, so you might be eating dust before I do.
Just kidding. :lol:

As you call me optimistic, I hope there will be no war :agree:

Funny exchange though, I enjoyed it. May none of us eat dust & may we all prosper in future.
 
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