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Toxins in cockpit grounded F-22s

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Sources: Toxins in cockpit grounded F-22s - Air Force News | News from Afghanistan & Iraq - Air Force Times

The US Air Force’s fleet of F-22 Raptor fighters has been grounded since May 3 due to toxins entering the cockpit via the aircraft’s life support systems, sources with extensive F-22 experience said.

Service leaders grounded the stealthy twin-engine fighter after pilots suffered “hypoxialike symptoms” on 14 occasions. The incidents affected Raptor pilots at six of seven F-22 bases; the exception is Tyndall Air Force Base, Fla.

But despite an investigation that has spanned nearly three months, no one yet knows what toxin or combinations of toxins might have caused the incidents, nor is it clear exactly how the chemicals are entering the pilots’ air supply, sources said.

Toxins found in pilots’ blood include oil fumes, residue from burned polyalphaolefin (PAO) anti-freeze, and, in one case, propane. Carbon monoxide, which leaves the blood quickly, is also suspected.

“There is a lot of nasty stuff getting pumped into the pilots’ bloodstream through what they’re breathing from that OBOGS [On-Board Oxygen Generation System]. That’s fact,” one former F-22 pilot said. “How bad it is, what type it is, exactly how much of it, how long — all these things have not been answered.”

The blood tests were performed after each of the 14 incidents in which pilots reported various cognitive dysfunctions and other symptoms of hypoxia. One couldn’t remember how to change radio frequencies. Another scraped trees on his final approach to the runway — and later could not recall the incident.

“These guys are getting tested for toxins and they’ve [gotten] toxins out of their bloodstreams,” the source said. “One of the guys was expelling propane.”

This source, along with the others, requested anonymity for fear of retribution.

The line of inquiry may shed new light on the death of Capt. Jeff “Bong” Haney, a 525th Fighter Squadron pilot who was killed when his F-22 crashed last November near Anchorage. Sources said that in Haney’s last few radio calls before his jet disappeared, he sounded drunk, a classic sign of hypoxia. Haney was known as a prodigiously skilled aviator who was in line to attend the elite Air Force Weapons School.

Air Force officials have said they have not yet completed the investigation into the crash.

Asked for comment about the possibility that F-22 pilots had been exposed to carbon monoxide, an Air Force spokesman, Maj. Chad Steffey said, “The safety of our aircrews is paramount, and the Air Force continues to carefully study all factors of F-22 flight safety.”

Asked about other toxins, Steffey referred questions to the Air Force Safety Center at Kirtland AFB, N.M., where officials did not respond by press time.

Officials with Lockheed Martin, which builds the aircraft, said they are cooperating with the investigation but cannot comment further.

CARBON MONOXIDE?
Beside the various toxins found in the pilots’ blood, carbon monoxide is another potential cause of the hypoxia incidents.

The gas, one of many generated as exhaust by the plane’s jet engines, might be getting into the cockpit, sources said.

Part of the problem, at least for pilots flying from Joint Base Elmendorf-Richardson, Alaska, where many of the known incidents have occurred, may be the startup procedures used in winter, one source said.

Because of the harsh climate, pilots often start their jet engines inside a hangar before taking off. That could allow exhaust gases to be trapped in the building, sucked back into the engines, and ingested into the bleed air intakes that are located within the engines’ compressor sections that supply the OBOGS, sources said. The layout, sources added, is standard for modern jet aircraft.

But another source said that many of the hypoxia incidents have occurred well into flights or even during a day’s second mission, long after the plane has left the Elmendorf hangar.

The Navy had problems with the OBOGS on its F/A-18 Hornet, which sucked carbon monoxide into its oxygen system during carrier operations. Between 2002 and 2009, Hornet aviators suffered 64 reported episodes of hypoxia, including two that killed the pilots, according to the July-August 2010 issue of “Approach,” a Navy Safety Center publication.

The Navy modified the planes’ OBOGS, has had no recent similar incidents and is not currently investigating the systems, Naval Air Systems Command officials said.

AIR FORCE EXPANDS INVESTIGATION
In January, a safety investigation board led by Maj. Gen. Steven Hoog began looking into the the OBOGS on the F-16, F-15E and F-35 fighters; the A-10 attack jet and the T-6 trainer, according to May statements by officials with the service’s Air Combat Command, which oversees combat aircraft.

In May, Air Force Secretary Michael Donley had ordered the service’s Scientific Advisory Board to conduct a “quick-look study, gather and evaluate information, and recommend any needed corrective actions on aircraft using on-board oxygen generation systems,” according to a July 21 statement by service officials.

The release indicated that the service is now looking at more types of aircraft: the B-1 and B-2 bombers and the CV-22 tilt-rotor and “other aircraft as appropriate.”

According to the release, the investigation is conducting a “series of carefully controlled in-flight tests, the team will examine the subsystems identified in reported incidents. These include the pressurization system, mask and cockpit oxygen levels.”

The release said the Scientific Advisory Board investigation followed the grounding of the F-22 fleet, but did not say whether it superseded, replaced or is merely accompanying the Hoog investigation.

One source said that F-22 test pilots at Edwards AFB, Calif., last week started flying sorties as the investigate OBOGS concerns as part of the Air Force safety investigation.

Air Force officials have confirmed only that some test pilots at the base are flying their jets under a special waiver granted to them to test an unrelated software upgrade.

However, the operational fleet remains grounded, with pilots and ground crews practicing in simulators as much as they can. But that is not a real solution because the pilots won’t be able to maintain currency, one former F-22 pilot said.

“After 210 days, they’ve got to start retraining everybody,” he said.

It would take weeks for the instructor pilots at Tyndall to re-qualify themselves and then start to train others, the former pilot said. Pilots with lapped currencies would be re-qualifying each other.

It would take four to six weeks afterward to re-qualify the operational squadrons. Service officials confirmed that 12 Raptors are stranded at Hill AFB, Utah, but declined to identify their squadron. The jets came to the desert base for a Combat Hammer exercise in which pilots and ground crews practice loading and releasing live air-to-ground weapons. Service officials said the jets are from the 1st Fighter Wing at Langley AFB, Va.

Meanwhile, Lockheed can’t deliver new Raptors to the Air Force because the company and the Pentagon’s Defense Contract Management Agency are unable to fly required test sorties needed to certify the jets meet specifications. Four aircraft have technically been delivered to the service but can’t fly to their new home at Langley AFB.

At least two additional aircraft have been completed but remain at the factory undelivered.
 
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Have not seen you for some time ..... informative post
 
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OBOGS have been around for many years now... it shouldn't be a difficult fix.
 
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F-22 Grounding: Propane, Anti-Freeze, and Other Toxins Found in Pilots’ Blood




First it was oxygen problems. Then there was treatment for "physiological symptoms." And now the news is that toxins are keeping the F-22s down.

But that doesn't mean we have definitive answers yet. Toxins in the cockpit? Yes. Where are they coming from? There is still debate over that.

According to the Air Force Times, blood tests of F-22 pilots showed a host of chemicals, including anti-freeze, propane and burned polyalphaolefin, a synthetic oil, after flights where they reported experiencing cognitive problems.

These toxins, along with carbon monoxide, may be causing hypoxia, which is a lack of oxygen. Hypoxia can cause reduced brain function and memory loss. F-22 pilots reported being unable to remember how to change radio frequencies and scraping treetops when approaching the runway.

In November 2010, an F-22 crashed in Alaska and the pilot, Capt. Jeffrey Haney, was killed. Sources told the Air Force Times that in his final radio calls he sounded drunk, a symptom of hypoxia.

Back in May, we wrote about the grounding of the F-22 fleet and asked why these widespread problems were not detected in testing. It may be that the problem is still with the On-Board Oxygen Generating System (OBOGS), but the source of the toxins is unclear.

As one POGO commenter recently mentioned, one possibility is that what’s happening here “isn’t too different from running your car engine while the garage door is closed.”
From the Air Force Times:
“Part of the problem, at least for pilots flying from Joint Base Elmendorf-Richardson, Alaska, where many of the known incidents have occurred, may be the startup procedures used in winter, one source said.
“Because of the harsh climate, pilots often start their jet engines inside a hangar before taking off. That could allow exhaust gases to be trapped in the building, sucked back into the engines, and ingested into the bleed air intakes that are located within the engines’ compressor sections that supply the OBOGS, sources said.

“On the other hand, a different source told the Air Force Times that “many of the hypoxia incidents have occurred well into flights or even during a day’s second mission, long after the plane has left the Elmendorf hangar.”
“Either way, considering that, on average, one F-22 costs $350 million and each hour of flight costs $44,000, ensuring that they can fly is both a safety and a budgetary concern.
The F-22 fleet was grounded 86 days ago. If the oxygen problems are not solved in the next 124 days, all F-22 pilots will have to be re-qualified. That process could take four to six weeks, according to the Air Force Times. And since all of the pilots would need to be re-qualified, non-current pilots would be qualifying each other, which would add to the delays.
If that happens, the F-22s and their pilots might not be ready to fly until January 2012.
For now, pilots are putting in more time at the gym, practicing in simulators, and taxiing to the end of the runway and then returning to the hangar.
But the questions POGO's Director of Investigations Nick Schwellenbach had about the program two weeks ago are still unanswered.
What did the Air Force know before the recent groundings? As Bloomberg noted, there were nine instances from June 2008 and February of this year that triggered an earlier safety investigation into the Honeywell oxygen system. Then five more since February leading to the latest investigation and groundings.
Plus, there is the possibility that the November 2010 crash and death were related to the oxygen system, although we do not know if the accident investigation is pointing that way or not yet.
Were there inklings of oxygen system problems before June 2008? What did the earlier oxygen safety investigation find? Why are problems in this critical life support system only now coming to light?


Read more: http://www.****************/f-22-grounding-problems-35977/#ixzz1TTEEhu00
 
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So F22 Raptor is lethal to pilots too? Damn :lol:
 
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The jet is costing USA too much in terms of maintaining it as well as other tertiary assets that are to be used alongside.
 
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People need to put a leash on their desire to downplay the F-22. But I guess asking for some critical thinking is too much to ask...

A simple online search would reveal that the F-22's basic on-board oxygen generating system (OBOGS) have been around for decades. Parts have much commonality with older and more established aircrafts like the F-15 and F-16.

Analysts Chew Over USAF'S OBOGS Groundings - Defense News
On May 6, the service identified the F-16, F-15E, A-10, F-35 and T-6 aircraft as being under investigation for problems with their On-board Oxygen Generation Systems (OBOGS).

The revelation came on the heels of news that the Air Force had effectively grounded its fleet of F-22 Raptor stealth fighters on May 3.

"They want to be doubly sure that the problems that they are experiencing with the F-22 OBOGS is not something that could be common to other systems and other aircraft," Gunzinger said. "It's something that's very, very prudent, and a very smart thing to do."
There is nothing wrong with this path of investigation. In fact, for those who have experience in investigation at the system level and lower, the first item to put under the microscope is whether or not the system has any sub-system level commonality with other platforms EVEN IF OTHER PLATFORMS EXHIBIT NO ISSUES WITH THE SAME PARENT SYSTEM. The reason is because different aircrafts will obviously have different placements of the same (or similar) components, we want to rule those components out at that level if possible.

...said Capt. Jennifer Ferrau, an Air Force spokeswoman representing Air Combat Command, which trains and equips the combat air forces. "No particular sub-system had stood out as an area of concern, so this investigation seeks to identify any area of concern."
That leave placements as the next possible culprit.

OBOGS systems have been used for many years, and each generation of aircraft improves upon the technology, Weber said.

It is possible that during the drive to shrink and lower the weight of the OBOGS for the F-22, engineers may have inadvertently induced some sort of problem. It could be that there is something unique about the F-22 OBOGS design, Weber said.
If that is true, then we can rule out the OBOGS itself and concentrate on the measures that engineers have taken that could produce the problem.

Some Investigative questions are: Is the problem consistent? Is the problem reproducible on demand? Do pilots experience the problem at the same conditions when it occurred? Grounding the entire fleet is a sound cautionary measure and it allow greater investigative controls towards that important reproducible question.

Does anyone here have any experience, large or small scale, of mishap investigation or even laboratory experimentation experience so they can exercise some critical thinking skills? How about troubleshooting a faulty wall electrical socket so they can play their Xbox? :rolleyes:
 
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People need to put a leash on their desire to downplay the F-22. But I guess asking for some critical thinking is too much to ask...

A simple online search would reveal that the F-22's basic on-board oxygen generating system (OBOGS) have been around for decades. Parts have much commonality with older and more established aircrafts like the F-15 and F-16.

Analysts Chew Over USAF'S OBOGS Groundings - Defense News

There is nothing wrong with this path of investigation. In fact, for those who have experience in investigation at the system level and lower, the first item to put under the microscope is whether or not the system has any sub-system level commonality with other platforms EVEN IF OTHER PLATFORMS EXHIBIT NO ISSUES WITH THE SAME PARENT SYSTEM. The reason is because different aircrafts will obviously have different placements of the same (or similar) components, we want to rule those components out at that level if possible.


That leave placements as the next possible culprit.


If that is true, then we can rule out the OBOGS itself and concentrate on the measures that engineers have taken that could produce the problem.

Some Investigative questions are: Is the problem consistent? Is the problem reproducible on demand? Do pilots experience the problem at the same conditions when it occurred? Grounding the entire fleet is a sound cautionary measure and it allow greater investigative controls towards that important reproducible question.

Does anyone here have any experience, large or small scale, of mishap investigation or even laboratory experimentation experience so they can exercise some critical thinking skills? How about troubleshooting a faulty wall electrical socket so they can play their Xbox? :rolleyes:

Yup, our internet tough guy Mr. gambit is more experienced than the US air force which grounded the air crafts. I am not surprised to see your response which was typical since this was American equipment. Had it been some Chinese aircraft then you would have found at least 100 faults with it which even their engineers were unable to find.
 
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Yup, our internet tough guy Mr. gambit is more experienced than the US air force which grounded the air crafts. I am not surprised to see your response which was typical since this was American equipment. Had it been some Chinese aircraft then you would have found at least 100 faults with it which even their engineers were unable to find.
No...If it had been ANY country's aircraft I would have said the same thing: Caution before making knee-jerk judgement.
 
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there was a report that rocket fuel has been found in american womens breast milk.(no joking.google it)
these days pollutants can surface in totally unexpected places due to cross contamination.
probably something similar happening to F-22?
 
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