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Made in India

Midco Limited


The flagship company of Midco Group, is in the business of engineering and manufacturing fuel dispensing systems and other ancillary (fuel) service station equipment.

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Oilco Services (India) Limited
, the premier service provider to the Indian petroleum retail sector, has demerged its service division into Midco Limited resulting in a union of our manufacturing and servicing businesses 'under one roof', and now operates as “Oilco – A Midco Service Business”

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NBC Bearings
is the product of National Engineering Industries Limited (NEI), a part of the CK Birla Group, which manufactures a wide range of bearings for the automotive, industrial and railways.Over the past 60 years, NBC, has grown to be the leading and fastest growing bearings brand in India and currently produces over 100 million bearings in more than a 1000 sizes every year. It has the capacity to develop bearings from 10 mm bore to 2000 mm outer diameter.

NBC Bearings are widely used by 2 and 3 Wheelers, Cars, Trucks, Tractors, Electric Motors, Railway wagons, coaches & locomotives, Steel Mills, Heavy Engineering Plants, Bulldozers, Shovels, Tillers and Thermal Power Plants. The automotive and railway industries form the two largest client segments.

NBC has emerged as a leading exporter of bearings from India and its current export foot-print comprises of over 21 countries across 5 continents. Leading customers from US, Germany, Brazil, Japan, Australia etc. have entrusted NBC with their critical product requirements.NBC serves the Indian aftermarket through a countrywide network of 500 authorized partners.
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Preset Hub Assembly

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Axle Boxes

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Cartridge Tapered roller bearings

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Integral Coach Factory (ICF)

Integral Coach Factory
(ICF) is an Indian manufacturer of rail coaches located in Chennai, Tamil Nadu, India. It was established in 1952, is owned and operated by the Indian Railways. The coach factory primarily manufactures cars for Indian Railways.

The Integral Coach Factory was set up in 1951 with the help of M/s Swiss Car and Elevator Manufacturing Corporation Ltd., Schlieren-Zurich (Switzerland). It was inaugurated by the then Prime Minister of India Pandit Jawaharlal Nehru on Oct 2,1955.

First coach produced at ICF

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^^note the secondary suspension utilizing laminated springs.Maximum speed s were limited to 90 kph.In the sixties ICF & RDSO developed an all coiled bogie from this Swiss design.These were later upgraded to 130 kph for the Howrah Rajdhani.

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ICF developed Double Decker coach ( 1970s )

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Kolkata metro trainsets ( 1980s )

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Palace on Wheels

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Today ICF has switched over to the production of LHB coaches

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DMUs

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L&T Heavy Engineering

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L&T Heavy Engineering business is organised under self-reliant Strategic Business Units (SBUs) catering to the needs of core sector industries through supply of equipment to Process Plant Industries, and the Nuclear Power, Defense& Aerospace sector.

The division operates at the upper end of the technology spectrum and has been at the forefront of introducing new processes, products and materials into manufacturing sector, for over six decades.

Products -

Nuclear power plant

A pioneer in the field of manufacturing technology development, equipment manufacture and site / plant services for the Indian nuclear power plant programme, L&T is a recipient of the prestigious ‘INS Industrial Excellence Award’ for outstanding contribution in the nuclear power plant sector.

L&T has been accredited by ASME to use ‘N’ and ‘NPT’ stamps for construction of class 1, 2, 3 & MC vessels, class 1, 2, 3 piping systems, class 2 & 3 storage tanks, class CS core support structures & class 1, 2 & 3 shop assemblies and to supply ferrous and non-ferrous material as Material Organization (MO).

L&T manufactures reactor vessels for Pressurized Heavy Water Reactors (PHWRs) and Fast Breeder Reactors (FBRs) designed technology and critical equipment & systems for heavy water plants, fuel re-processing plants and plasma reactors.

L&T’s product range includes Steam Generator Assemblies (SGA), end shields, calandria, reactor roof slabs, Control Rod Drive Mechanisms (CRDMs), SS thermal insulation panels, primary heat transport systems, fuel rod sub-assemblies, fuel transfer arms, fuelling machine carriages and trolleys, steam separators / mist eliminators, heavy water upgrading columns, exchange unit towers and internals, high-pressure heat exchangers, high and low level waste storage tanks and special equipment for in-service inspection.

Reactor Vessel (Calandria) for PHWR (Candu) Reactors

Calandria is reactor core vessel of CANDU type reactors, made from Stainless Steel, contains heavy water, a moderator used to moderate neutrons to achieve nuclear fission.The pressure tubes inside calandria contains heavy water as coolant which carries the heat from the reactor core.

L&T has a track record of manufacturing the Calandria since, 1969 (RAPP-II). The manufacturing of reactors more than 10m diameter involves precision fabrication with stringent tolerances.

Reactor Vessel for Prototype Fast Breeder Reactor (PFBR)

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L&T delivered the main vessel and safety vessel with highest accuracy level (i.e. within ±12mm for ~13 meter diameter vessels), manufactured from Stainless Steel at Kalpakkam for India’s First commercial Fast Breeder Reactor on schedule.

The main vessel of reactor assembly houses hot and cold sodium pools separated by an inner vessel. To contain the sodium in the unlikely event of leak in the main vessel, a Safety Vessel is provided surrounding the main vessel.

Reactor Head (Roof Slab) for PFBR Reactors

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L&T has manufactured and delivered more than 30 reactor heads to cater the need of Indian Nuclear Power programme.

The Roof Slab is installed as the head on the reactor main vessel to mount the reactivity control devices in PFBR design. Manufacturing of Roof Slab involves Stainless Steel Fabrication with flatness requirement of ± 12mm in ~13 meter diameter. L&T is the only organisation in India to manufacture Roof Slabs.

Steam Generators

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L&T has expertise in manufacturing steam generators and various types of heat exchangers (Bleed Condenser, Bleed Cooler, Stand-by Cooler, Moderator Heat Exchanger, etc.) for nuclear power plants. Critical Sodium to Water heat transfer steam generators are manufactured in Dust Free Enclosures, using high end technology innovation

Control Rod Drive Mechanism (CRDM)

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Plasma Reactor & Research Reactor

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L&T has manufactured Tokamak Reactor Vessel for the fusion reactor ADITYA, the first indigenously designed and built Tokamak of India.

We are actively involved in the fabrication of various components for research reactors like Deck Plate, Fueling Machine, Carriage and Trolley, Steam Generator Test Facility, etc.


Defence & Aerospace

Avionics & Defence Electronics

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Spectrum InfoTech Pvt. Ltd. (SIPL), a wholly owned subsidiary of Larsen & Toubro Ltd., is located in Bangalore and operates under L&T Heavy Engineering as its avionics arm.

SIPL is involved in the design, development and Manufacture of Military Avionics & Defence Electronics for the Indian Defence Aircraft, Helicopter & Missile programmes.


Space

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L&T is associated with India's Space program since 1975 - from the SLV-3, to the current GSLV.

Our offerings include rocket motor casings, convergent and divergent nozzles, titanium gas bottles for liquid stages, titanium tanks for liquid upper stages for launch vehicles; solar array deployment mechanisms for satellites. L&T is gearing up for larger participation in space programs.

L&T has also taken-up several special Aerospace projects like development and manufacturing of the Hypersonic Wind Tunnel systems, Variable Mach Frequency Nozzle, Plate Stretcher, 32M Deep Space Network Antenna, etc. These projects required a high level of innovation, multi-domain capability, handling complex system architecture, Project Management, Risk management and the ability to develop cost-effective indigenous solutions.
 
L&T heavy engineering continued...

Missiles


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L&T has had significant involvement in the design and manufacture of the motor casings for the Indian Space Program and key missile sections for Defence Applications and global OEMs.

We have successfully demonstrated our capability to manufacture and realise systems & subsystems of Missiles like Motor Casings, Containers, Canisters, Air Frames, etc., using varied metals including exotic metals and Advanced Composites.

Using indigenously developed processes and technology, L&T has manufactured the airframes (equipment bay and ram air compression duct) and transport launch canisters.

Shiplift & Transfer Systems

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L&T has designed, manufactured, constructed and commissioned India's largest Ship Lift (as classified by Lloyd's Register) for L&T's Shipyard at Kattupalli. The Ship Lift can lift a ship of 200m length and width up to 43m.

Steering Gear & Stabiliser

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Steering Gear & Stabiliser Systems have been designed and developed in-house, and cater to a range of naval vessels, such as Destroyers, Anti-Submarine Warfare Corvettes, Naval Offshore Patrol Vessels, Aircraft Carriers, etc.

Land Weapon Systems

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L&T's manufactures land based weapon systems such as Multi-Barrel Rocket Launchers, 155mm/52 Cal artillery guns – both towed and self-propelled

Stabilised Platform for Ship-borne Radar


This stabilised aluminium platform for Ship-borne Radar Antenna Systems, for compensating ship motions on the high seas, has been designed and realised by L&T.

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The correction in both roll and pitch is achieved by using two servo-controlled hydraulic actuators that are connected to the structure in such a way that pitch correction takes place by the motion of the actuators in the same direction and roll correction happens by differential motion of the actuators. The design is highly optimised for both weight and accuracy criteria. The Stabilised Platform is mounted on ship mast for Radar Antenna deployment.

Key Features:

  • Compensates for ship motions of roll (±20 degrees) and pitch (±5 deg.) while keeping the Antenna levelled within ±0.5 degrees
  • Stabilisation is achieved through 2-axis gimbal using two servo-controlled hydraulic actuators
  • Drive System caters for positioning and azimuth rotation
  • Platform is designed for ~ 2.5 ton of payload
  • To meet stringent weight requirements, the platform has been constructed in Aluminium
  • A ship motion simulator has been developed for real-time testing of the stabilisation platforms along with its payload
Precision Monopulse Tracking Radar (PMTR)



The PMTR is a state-of-the-art Auto tracking System for tracking satellites during launch. It is designed for fast acquisition and tracking of target and can share the track data with cluster of other Radars over digital data network.

PMTR is available in C-band (5.4 to 5.9 GHz) &S-band (2.7 to 2.9 Ghz) versions.


Radar Antenna Platform



The Radar Antenna Platform (Transportable & Mobile) positions and deploys a Radar Antenna (~ 3.5 – 7 tons mass) on ground having a slope of up to 3 deg., and levels it within ± 6 arc minutes using hydraulic actuators

The Drive system elevates the Antenna from transport position to deployment position and caters for rotation and staring.

There are two types of Radar Antenna Platforms:

  • Trailer based system - gets mounted on a 20 feet semi-low bed trailer for road transportation.
  • Vehicle based system - gets mounted on a high mobility all-terrain vehicle, suitable for off-road transportation, as well as for air-transportability
 
Refinery

FCC Reactors /Regenerators



A repeat order for one of the world's largest FCC regenerators (1200 MT) is being dispatched to 1.2 mbpd refinery of Reliance Industries India. Size: 16.5 m diameter x 45 m long

Coke drums / Coker Chambers




We have supplied Coke Drums to Kuwait for KNPC Clean Fuels projects. We recently supplied the world’s largest coke drums (4) weighing 630 MT and diameter of 9.8m.

Vacuum /Crude Columns

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Petrochemicals

The product range comprises of Critical & Proprietary Licensed Titanium Clad Equipment’s for PTA Plant and reactors, vessels, columns & heat exchangers for Methanol, EO/EG, Cracker & acrylonitrile plants comprising of high-pressure, high-temperature, hydrogen service, cryogenic application, etc.

Tubular (EO/EG) Reactors



Supplied the world’s largest tubular reactor to a customer in the Middle East

Product Splitters



We have fabricated 3 Product Splitters, the latest one for Enterprise Product USA. This product criticality involves alignment to be maintained over a length of 100 m and welding of TSRs

Polypropylene Reactors



Supplied Polypropylene Reactors to clients worldwide, including ones to Brazil.
 
L&T Valves

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L&T Valves is a leader in flow-control solutions for critical services. A wholly owned subsidiary of L&T, the company leverages its fifty-year heritage of excellence to manufacture valves for key sectors of the economy such as oil & gas, power, petrochemicals, chemicals, fertilizers and pharmaceuticals.

Product Range:
  • Gate, Globe & Check Valves
  • Valves for Power
  • Trunnion-mounted Ball Valves
  • Process Ball Valves
  • Triple-offset Butterfly Valves
  • Flanged & Wafer-type Butterfly Valves
  • Double Block and Bleed Plug Valves
  • Automated & Control Valves
  • Customised Solutions

The valves are designed using state-of-the-art 3D design, simulation and analysis software. Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are used to fine-tune product performance. Prototypes models are tested - both in-house and at advanced flow-control research establishments - to ensure that the valves deliver consistent high performance.

L&T Valves offers a variety of valves for the oil & gas industry, covering all phases from production, through refining, to transportation and distribution.For the nuclear and thermal power sector, L&T Valves offers a comprehensive product range in ASME classes up to 4500.

Products

Double Block & Bleed Plug Valve

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L&T Valves Limited manufactures a comprehensive range of Double Block & Bleed Plug Valves in sizes up to 30” (750 mm) and in ASME classes 150 and 300. The valves are offered in combinations of size, pressure class, material, end-connection, etc to suit customer requirements.

Double Block & Bleed Plug Valve provides online-verifiable high-integrity positive shut-off, and is a safe and reliable replacement for the old two-valve system. Globally, the valve has emerged as the industry standard for movement and storage of petroleum products in refineries, tank farms and terminals.

Triple-offset Butterfly Valves

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L&T Valves manufactures a comprehensive range of Triple-offset Butterfly Valves in a variety of body styles and end-connections to address critical services.The unique triple-offset geometry ensures that the disc seat and body seat are in contact only at the final shutoff position, thereby eliminating wear and enhancing service life.

The valves are available in ASME classes from 150 to 600 in sizes up to 80 inches in a variety of materials.

Pipeline Ball Valves

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L&T Valves manufactures a wide variety of soft-seated Pipeline Ball Valves.

The trunnion-mounted, double block-and-bleed valves conform to API 6D standard. The valves are available in ASME classes from 150 to 2500, in 2-piece and 3-piece designs, in both in bolted and welded constructions.The valves are available in sizes up to 56 inches in a variety of materials.The valves are approved by the global majors in oil & gas and have earned a reputation for reliable performance in critical services.

High Integrity Pressure Protection Systems (HIPPS)

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L&T Valves offers customised SIL-3 capable HIPPS for over-pressure protection leveraging expertise of five decades in flow-control and system integration.

High Integrity Pressure Protection System (HIPPS) is a Safety Instrumented System (SIS), which by definition, is a distinct, reliable system used to safeguard a process to prevent a catastrophic release of toxic, flammable,or explosive chemicals. The system closes the source of over-pressure within two seconds and has at least the same reliability as a safety relief valve or a flare system.

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L&T Valves offers Gate, Globe & Check Valves for cryogenic services suitable for temperatures as low as -196°C (-321 degree F).

The valves are approved by the world-leaders in oil & gas and have a reputation for reliable performance in critical services, across the globe.

These valves are manufactured by L&T and its wholly-owned subsidiary, L&T Valves Limited (Formerly Audco India Limited). The state-of-the-art manufacturing infrastructure includes one of the largest in-house cryogenic test facilities in the world, capable of testing valves of sizes up to 60”.

Butterfly Control Valves

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L&T Valves manufactures a wide range of butterfly control valves for the power and hydrocarbon industries.The valves are designed using state-of-the-art 3D design, simulation and analysis software. Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are used to fine-tune product performance. Rigorous prototype tests - both in-house and at advanced flow-control research establishments - ensure that the customised solutions meet customer expectations.
 
Nuclear Reactors developed in India

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Advanced Heavy-Water Reactor (AHWR)

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The advanced heavy-water reactor (AHWR) is the latest Indian design for a next-generation nuclear reactor that burns thorium in its fuel core. It is slated to form the third stage in India's three-stage fuel-cycle plan. This phase of the fuel cycle plan is supposed to be built starting with a 300MW prototype in 2016. AHWR has been one of the few reactors in the world that have already strived to meet the requirements of innovative next-generation nuclear reactors as has been spelt out in several international forums.

Prototype Fast Breeder Reactor

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The Prototype Fast Breeder Reactor (PFBR) is a 500MWe fast breeder nuclear reactor presently being constructed at the Madras Atomic Power Station in Kalpakkam, India

And then we have.... :enjoy:


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GTFO troll...Annd do comeback when your country can develop an autorickshaw..like the one in this pic
 
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L&T metallurgical & material handling

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The Metallurgical and Material Handling Independent Company (MMH) - one of the restructured companies of L&T Construction - is India’s market leader in Engineering, Procurement & Construction of metallurgical projects. MMH has the capability and expertise to undertake detailed engineering, procurement, manufacture, supply, construction, erection and commissioning of projects through its dedicated business units:

Products

MINERALS AND METALS

L&T’s Minerals and Metals (M&M) business offers onestop-solution for the ferrous and non-ferrous sectors. M&M’s ferrous business unit provides comprehensive solutions for the iron and steel industry. M&M’s non–ferrous business unit provides a spectrum of solutions for aluminium, copper, zinc, lead and mineral beneficiation plants

Blast furnace

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Coke oven battery

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BULK MATERIAL HANDLING PRODUCTS

BMH provides tailor made engineering solutions to its customers in the form of indigenously designed & manufactured products to cater all sorts of bulk material handling needs.

L&T's equipment offerings in the material handling sector are,
  • Wagon Tipplers and Side Arm Chargers
  • Stacker Reclaimers
  • Barrel Reclaimers
  • Bucket on Bridge Reclaimers
  • Mobile Transfer Conveyors
  • Crushers
  • Apron Feeders
  • Travelling Trippers
  • Spreaders
  • Wagon Loaders, Ship Loaders & unloaders
  • Pusher Cars & all allied equipment
  • Paddle Feeders
  • Flow Dividers
Bucket wheel excavator

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Ship unloader

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Stacker Reclaimer

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Industrial Machinery and Cast Products

Blast-Free Surface Mining Solutions

L&T is India’s first designer and manufacturer of eco-friendly surface miners. Since launching of its first machine in the year 2004, L&T has established a dominant market position in the Indian surface mining industry by delivering rugged, cost effective and environmental friendly mining solutions.

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Metallurgical Equipment

The Industrial Machinery and Cast Products business of L&T manufactures customised equipment for Metallurgical Industry (steel, aluminium, zinc, copper, etc.) meeting international standards/specifications. This includes the complete range of equipment for the steel sector covering the following:

Coke Oven : Pusher car, charging cars, guide cars, quenching cars and quenching car locomotives, wagon pushers, reversing winch etc.

Iron Making : Top charging equipment, tuyere stocks, probes, hot metal handling system including torpedo ladle cars, transfer cars, ladles, etc., slag handling system including transfer cars, slag pots, etc.

Steel Making : Basic oxygen furnace, electric arc furnace, vaccum degassing system, ladle transfer system including transfer cars, ladles, ingot strippers, etc.

Continuous Casters : Equipment of billet/slab caster including ladle turret, tundish car, strand guide segments, dummy bar system, roller tables, etc.

quenching car locomotive

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L&T Hydraulics manufactures and supports a wide range of high pressure hydraulic products, hydrostatic transmissions and customised hydraulic systems

High Torque Low Speed Motors

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Radial Piston Pumps

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Hydraulic Cylinders

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L&T Construction & Mining Machinery


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L&T Construction & Mining Machinery is part of the highly successful L&T Group, and engaged in marketing and servicing of a wide range of equipment, deployed in the core sectors of the economy. L&T is the authorized distributor of Komatsu Limited, Japan, for the Indian market. The product portfolio includes Dozers, Rear Dumpers, Hydraulic Excavators, Wheel Loaders, Motor Graders and Wheel Dozers. The range varies from small, medium to large-size excavators for varied applications. L&T also distributes multi-axle heavy duty tipper trucks from Scania, Sweden.

In 1998, L&T-Komatsu Limited was formed as a joint venture company between L&T and Komatsu Asia Pacific Pte. Ltd, Singapore, which is a wholly-owned subsidiary of Komatsu Limited, Japan, one of the global giants in construction & mining industry.

L&T has since acquired the shareholding of Komatsu in L&T-Komatsu Limited effective 15th April 2013. Accordingly, the name of the company is changed to L&T Construction Equipment Limited. The plant houses advanced CNC machines, robotic welding facilities, hydraulic shop and automated assembly lines to roll out Hydraulic Excavators of various sizes – from 7 ton to 45 tons.

Komatsu products

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L&T manufactures and retails its own hydraulic excavators and wheel loaders

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L&T Heavy Engineering

Old news...

Larsen & Toubro Ltd will manufacture ITER Cryostat

On 17 August 2012, the contract for the manufacturing of the 3,800 ton steel-structure was signed with the Indian company Larsen & Toubro (L&T) Ltd.

The cryostat forms the vacuum-tight container surrounding the ITER vacuum vessel and the superconducting magnets and acts essentially as a very large refrigerator. It will be made of stainless steel with thicknesses ranging from 50 mm to 250 mm. The structure will have to withstand a vacuum pressure of 1 x 10 -4 Pa; the pump volume is designed for 8,500 m3. Its overall dimensions will be 29.4 metres in diameter and 29 metres in height. The heavyweight will weigh in at more than 3,800 tons, making it the largest vacuum vessel ever built out of stainless steel.



The ITER cryostat will be a fully welded stainless steel cylindrical vacuum/pressure chamber with overall dimensions of roughly 29.4 metres in diameter, 29 metres in height and a finished weight of 3,850 metric tons.

The ITER cryostat will be the world's largest high-vacuum pressure chamber.The cryostat will have 23 penetrations to allow internal access for maintenance as well as over 200 penetrations—some as large as four metres in size—providing access to the vacuum vessel for cooling systems, magnet feeders, auxiliary heating, diagnostics, and the removal of blanket sections and parts of the divertor. Large bellows will be used between the cryostat and the vacuum vessel to allow for thermal contraction and expansion in the structures.

The design of the ITER cryostat represented a huge international endeavour involving engineers and technicians from both the ITER Organization and the Indian Domestic Agency. "The cryostat is an essential part of the ITER machine. Seeing this huge component taking shape in the factory is certainly important and encouraging news. It means that the ITER project has entered a decisive phase," ITER Director-General Osamu Motojima said.

The cryostat will be manufactured by the Heavy Engineering division of L&T at its Hazira plant, near Surat, Western India in the state of Gujarat. It will be dispatched in 54 modules to the ITER site in Cadarache, as it cannot be transported in its entire size. The cryostat modules will be pre-assembled in a temporary workshop at the ITER site and then transported to the Tokamak Pit, where they will be welded together by using the advanced "narrow groove all position gas tungsten arc welding technique."

Mr. M.V. Kotwal, member of L&T Board and president of L&T Heavy Engineering, stated: "L&T is proud to be part of this mammoth global collaborative research to build a greener planet."

@Manindra
 
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L&T-MHPS Turbine Generators

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L&T-MHPS Turbine Generators Private Limited (formerly known as L&T-MHI Turbine Generators Private Limited) is a Joint Venture Company formed in 2007 in India between Larsen & Toubro Limited (L&T), India, Mitsubishi Hitachi Power Systems (MHPS) and Mitsubishi Electric Corporation (MELCO), headquartered in Tokyo, Japan for manufacture of super-critical Turbines & Generators.

Based on the Technology Licensing and Technical Assistance Agreement the Company has established facility for manufacturing of super-critical Turbines & Generators, at Hazira, near Surat in the state of Gujarat with the technological support from Mitsubishi Hitachi Power Systems and Mitsubishi Electric Corporation.

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LMTG'S STATE-OF-THE-ART MANUFACTURING FACILITIES CAPABILITIES INCLUDE:
  • Fabrication, machining and assembly facility
  • World-class testing facility to test generators of up to 1,000 MW
  • High-speed balancing facility
  • Robotic automated blade-manufacturing
  • Stator/rotor-coil manufacturing
Products

Turbines




LMTG offers state-of-the-art Steam Turbines for Subcritical and Supercritical Units -with capacities ranging from 150 - 300 MW for Subcritical units and 660 - 1000 MW for Supercritical units.

Generators

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  • 660 / 800 / 1000 MW DRIVEN BY SUPER-CRITICAL STEAM TURBINE FOR COAL-FIRED THERMAL POWER PLANT
  • 150 / 300 MW DRIVEN BY STEAM TURBINE FOR GAS-FIRED COMBINED CYCLE POWER PLANT
L&T- MHPS Boilers

L&T- MHPS Boilers (formerly known as L&T-MHI Boilers Private Limited) has established state of art manufacturing facility for Pressure Parts and Pulverisers for super critical boilers at Hazira in Gujarat. The current installed capacity is 4000 MW per year.

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Products

Boilers

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  • Supercritical boilers of 500 MW and above range
Pulverisers



Jyoti CNC is the largest CNC machine tool manufacturing company of India

Good one,bro !!
 
Hemkund Engineering

Hemkund was established in the year 1983 to cater to the niche segment of Precision Engineering and Manufacturing.

From the manufacture of machine tools, Hemkund today has evolved to become of the leading players in the Indian Aerospace segment, providing solutions for the manufacture of complex aero structures and tooling.
Core Competencies
  • Precision machining, fabrication and assembly of aerospace tooling
  • Responsive spares manufacture
  • Robust production engineering team
  • Turnkey project management of raw materials & subcontract processes
Airborne Structures
Complete manufacture of airborne structures. Processes include Heat Treatment, Annealing, Forming, Solutionising, Check & Straighten, NDT test, Age Hardening, Anodising, Painting and Assembly.

Recently Hemkund supplied the Vertical Fin for HAL’s Intermediate Jet Trainer.
Hemkund has established partnerships with various NADCAP approved special process vendors for airborne components.
Key Projects
  • IJT Vertical Fin – (HAL)
  • Prototype of NLG and MLG for UAV Rustom – II (ADE)
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Hemkund has established dedicated design partners, giving us design and execution capabilities.Special processes being key here, local NADCAP approved suppliers have been established for processes such as

  • Hard Chrome Plating
  • CAD Plating
  • Chrome Plating
  • Shot Peening
  • Passivation
  • Electro Chemical Etching and more
Manufacturing process includes:

  • Airborne Raw material procured by Hemkund
  • Chemical and Mechanical testing
  • CNC and conventional Machining
  • Special Processes outsourced to NADCAP vendors
  • Final Assembly
  • Testing as per CEMILAC


Aerospace Tooling, Jigs & Ground Handling
Supply of Jigs, Fixtures and Tooling manufactured to customer specifications.
Erection and Commissioning at client site with warranty and AMC.

All Inspection and Jig setting is carried out using a Laser Tracker.

Key manufacturing process highlights

  • Built to print as per clients requirement
  • CNC Machining – 3 Axis done by Hemkund, 5 Axis by partner company
  • Inspection done on Laser Tracker
  • Recalibration done as per customers’ needs
Key Jobs
  • SAAB Assembly Jig for Inboard and Outboard D Nose Pylon.
  • Tata Lockheed Martin (Flap Assembly Jig)
  • ISI Gulfstream 150 Fuselage
  • Intermediate Jet Trainer Aileron and Elevator Jig
  • Airborne Antennae – CABS
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Complete manufacture and assembly of Turnover Rig with Speed Motor and Gearbox.

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Antennae Assembly for AW&EC
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Balancing jig for Elevator, Aileron, Flaps for ATR

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Assembly jig for Stage 1 Fuselage Barrel & Sub assembly Jigs for Bulkheads for IAI Gulfstream 150

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Airbus A380



Assembly Jig for inboard and outboard D Nose Pylon. This comprises of 5 Axis programming, machining and setting with laser tracker according to customer models.



Continued............
 
Hemkund Engineering Continues...

CNC Machined Aero Components

Machined Aerospace Components description: Hemkund possess 3 Vertical CNC Machining Centres(3-Axis) for supply of series production of High precision machined components.

Some of the components include parts for Landing Gears and mechanical components for passenger Door Assemblies.

Materials include:

  • Aluminum
  • Maraging Steel
  • Titanium
  • Steel 17ph
  • AISI 4340

Key Jobs
  • Airbus A320 Door, Levers and Fittings
  • LCA – Landing Gear
  • IJT Landing Gear
  • IAF Jaguar Wing Pylon Bracket
  • IAF Saras Stub Axle

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LCH

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IJT

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LCA

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Airbus 320

Special Purpose Machines
Complete manufacture of SPM’s and CNC SPM’s for various industries: Zirconia Diamonds, Paper Processing, CNC Seam Welding for automotive applications and automated machines for fuel injector Nozzles.

Hemkund has successfully been exporting automated SPMs for Paper Processing to Italy for the past six years.

Key manufacturing process highlights include:

  • Procurement of raw material
  • Fabrication
  • Stress Relieving
  • Sand Blasting
  • Machining
  • Painting
Key Jobs
  • Paper Unwinder
  • Diamond Manufacturing Machine (PVD)
  • Seam Welding for Axle Housing
  • SPM for Nozzle
 
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