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High Power To Weight DC Traction Motor

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Traction Motor Type DR50/01AZ is a series wound,four pole, forced ventilated DC motor, with high power to weight ratio, developed for use on Broad Gauge Diesel Electric Locomotives.
 
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Kemrock Industries and Exports Ltd, the World’s most integrated Fibre Reinforced Composites manufacturer provides an extensive range of standard products that are ideal replacements for traditional materials. Additional customised, innovative, bespoke products tailored to clients’ specific needs ensure the provision of complete composite solutions.

Kemrock Industries & Exports Ltd. manufactures and exports FRP/GRP (Composite) Products for major industrial sectors such as aerospace, defense, renewable energy, wind energy, railways, chemical processing, oil and gas, water and waste water management, infrastructure, construction, electrical and electronics, marine, telecommunications and many more...

A leader in the field of composites in India, the company delivers standard as well as customized solutions that are ideal replacements for conventional materials. The State-of the-Art facility, located close to Vadodara in the western part of India, provides high-quality engineered advanced composite solutions and reliable services, complying with customer specifications as well as national and international standards. The company operates using principles of Total Integrated Management (TIM), ensuring complete customer satisfaction. An end-to-end solution provider, it encompasses conceptual design, prototype development, testing, manufacturing, logistic support, installation and comprehensive after sales service.

Kemrock has the unique distinction of commissioning India's first Carbon Fibre Manufacturing facility to cater to Defence, Aerospace & Infrastructure Sectors.
Kemrock’s Composite Product Range :
Carbon Fiber
Railway Interiors & Exteriors
Rotor Blades, Nacelle Covers & Nose Cones
GRP Pipe Systems & Solutions
Cooling Tower Solutions
Industrial Cable Management System
Moulded & Pultruded Gratings
Pultruded Structural Profiles
Lighting / Utility Poles & Flag Masts
Access System – EasyReach
Handrails & Ladders
Thermosetting Resins: Epoxy, Phenolic & Unsaturated Polyester Resins
Technical Fabrics

Kemrock serves major industrial sectors such as :

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Indian Telephone Industries Limited, commonly known as ITI Limited, is a state-owned manufacturer of telecommunications equipment in India. It was founded in 1948, and today has six manufacturing facilities which produce a range of switching, transmission, access and subscriber premises equipment. It is headquartered at Bengaluru.

It produces GSM mobile equipment at its Mankapur and Raebareli Plants. These two facilities supply more than nine million lines per annum to both domestic as well as export markets. It also produces Information and Communication Technology (ICT) equipment such as network management systems, encryption and networking solutions for internet connectivity, and secure communications networks and equipment for India's military. The company has above 7000 employees.
 
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Medha Servo Drives Pvt. Ltd., founded in 1984, is focused on rail transportation. Medha’s vision is to become world leader in railway products and to achieve this we specialize in three areas, Control Electronics, Power Electronics and safety critical Signalling.

at InnoTrans 2012

servotechnik-wird-anhand-tuersteuerungen-fa-95768.jpg



Products for Diesel Locomotives


Traction Converter

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For Diesel / Electric locomotives, EMU and DEMU vehicles with AC Traction Motors, Medha's new Microprocessor based AC-AC Traction System (MAS) offers the latest in technology combining IGBT based Traction Converter with DSP and microprocessor based embedded controls. Microprocessor based Locomotive Control system is used in conjunction with IGBT based Traction Converter to implement this solution.

Locomotive Control Computer



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  • Improves Locomotive Availability (reduced down times)
  • Improves Adhesion with Independent Motor Control philosophy
  • Improves Engine Utilization (GHP based control)
  • Monitors all Traction Equipment on-board for Safe Operating Margins
  • Customizable parameter settings to adapt to different locomotive types without changing software
  • Modular expandable platform for added functionality like Automatic Engine Start Stop, Remote Monitoring, Distributed Power Control etc for fuel savings, increased availability and monitoring.

Hotel Load

Medha has designed and developed HEP units for Diesel-Electric locomotives where primary power source is the 3phase Alternator coupled to the Diesel Engine. This HEP unit is rated for 500kVA load (typical power requirement of up to 10 coach trains). Due to lack of space on-board the Diesel locomotive, the HEP unit was designed to be an underframe unit with forced air cooling. Wires are run between coaches and the converter through highly reliable couplers used by the railways.

Medha is also working on concept design of two HEP units of 500kVA rating each for Electric Locomotives (1000kVA is power requirement of 20 coach train). The power source for this converter will be an auxiliary winding of traction transformer. This HEP unit is an on-board system with forced air cooling.

Locomotive Control System


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Medha’s Microprocessor based Loco Control System Type MEP 660 uses state-of-art technology, for controlling diesel electric locomotives. This is a maintenance free alternative to the popularly used E type excitation for this application. This provides Excitation Control, Propulsion Control, Dynamic Braking Control, Wheel Slip Control, and Auxiliary Generator Control with digital PID controls.

Governor



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Microcontroller based Governor MEG-601 uses state-of-the-art technology, for controlling Diesel Engine of Diesel Electric Locomotives. This is a maintenance free alternative to the hydraulic Woodward Governors popularly used for this application. The Governor consists of a Control Unit mounted in the Driver cab, and an Actuator Unit mounted on the Engine. The Actuator Unit can be mounted exactly on the same Engine base as Woodward Governors

More than 2000 units have been installed on Diesel Electric Locomotives of various designs on Indian Railways.

TFT Driver Display


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Speed Recorder

Medha is one of the leading manufacturers of Speed Recorders for Railway applications. These recorders are used on Locomotives and are similar in function to Black boxes in aeroplanes. Speed Recorders are used for monitoring the performance of Loco Driver and especially in the event of an accident the recorded data becomes vital for establishing the cause of accident.

Medha designed it's first Speed Time Distance Recorder MRT 912 in 1989. It was an innovative technology in Strip Chart Recording using a microprocessor, developed as a substitute for the Secheron, Switzerland made mechanical Speed Recorder used by the Indian Railways at that time. It was the first microprocessor based system on the Indian Locomotives.

Distributed Power Control (DPC)

dpc%20200.png


In DPC all the control and operating signals from the lead locomotive are transmitted to the distributed trailing locomotives through radio transceivers, so that all of them are run in synchronization with a single driver control from the lead locomotive.

This product is basically a control system which communicates with the same or similar control system fitted in other locomotive for synchronized running of the train formation.


Vehicle remote monitoring in real-time

Vehicle remote monitoring solution is an Internet based system connecting all locomotives in the field with centralized Locomotive Management System through CDMA and / or GSM network communication. This solution consists of:

Locomotive and Train Management System (LTMS)

A centralized server serves as repository for information received from locomotives through Internet. Information includes locomotive location, operational parameters, health status, fuel level data, fault logs and related information, life-time counters and event recorder data. Authorized users can log into LTMS to view present and past information, analyze details of locomotive and plan for maintenance.

Locomotive Remote Monitoring System (LRMS)

LRMS is an on-board unit with interface to locomotive computer, GSM and/or CDMA communication devices and GPS receiver. This rugged system sends all locomotive information to LTMS at periodic intervals. LRMS can also be used as emergency voice communication device by driver.
 
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Medha Servo Drives Pvt. Ltd., founded in 1984, is focused on rail transportation. Medha’s vision is to become world leader in railway products and to achieve this we specialize in three areas, Control Electronics, Power Electronics and safety critical Signalling.

at InnoTrans 2012

servotechnik-wird-anhand-tuersteuerungen-fa-95768.jpg



Products for Diesel Locomotives


Traction Converter

traction%20converter.jpg


For Diesel / Electric locomotives, EMU and DEMU vehicles with AC Traction Motors, Medha's new Microprocessor based AC-AC Traction System (MAS) offers the latest in technology combining IGBT based Traction Converter with DSP and microprocessor based embedded controls. Microprocessor based Locomotive Control system is used in conjunction with IGBT based Traction Converter to implement this solution.

Locomotive Control Computer



ecc1.png


  • Improves Locomotive Availability (reduced down times)
  • Improves Adhesion with Independent Motor Control philosophy
  • Improves Engine Utilization (GHP based control)
  • Monitors all Traction Equipment on-board for Safe Operating Margins
  • Customizable parameter settings to adapt to different locomotive types without changing software
  • Modular expandable platform for added functionality like Automatic Engine Start Stop, Remote Monitoring, Distributed Power Control etc for fuel savings, increased availability and monitoring.

Hotel Load

Medha has designed and developed HEP units for Diesel-Electric locomotives where primary power source is the 3phase Alternator coupled to the Diesel Engine. This HEP unit is rated for 500kVA load (typical power requirement of up to 10 coach trains). Due to lack of space on-board the Diesel locomotive, the HEP unit was designed to be an underframe unit with forced air cooling. Wires are run between coaches and the converter through highly reliable couplers used by the railways.

Medha is also working on concept design of two HEP units of 500kVA rating each for Electric Locomotives (1000kVA is power requirement of 20 coach train). The power source for this converter will be an auxiliary winding of traction transformer. This HEP unit is an on-board system with forced air cooling.

Locomotive Control System


MEP-CU.jpg


Medha’s Microprocessor based Loco Control System Type MEP 660 uses state-of-art technology, for controlling diesel electric locomotives. This is a maintenance free alternative to the popularly used E type excitation for this application. This provides Excitation Control, Propulsion Control, Dynamic Braking Control, Wheel Slip Control, and Auxiliary Generator Control with digital PID controls.

Governor



MEG%20AU.png


Microcontroller based Governor MEG-601 uses state-of-the-art technology, for controlling Diesel Engine of Diesel Electric Locomotives. This is a maintenance free alternative to the hydraulic Woodward Governors popularly used for this application. The Governor consists of a Control Unit mounted in the Driver cab, and an Actuator Unit mounted on the Engine. The Actuator Unit can be mounted exactly on the same Engine base as Woodward Governors

More than 2000 units have been installed on Diesel Electric Locomotives of various designs on Indian Railways.

TFT Driver Display


DSC_1292.jpg



Speed Recorder

Medha is one of the leading manufacturers of Speed Recorders for Railway applications. These recorders are used on Locomotives and are similar in function to Black boxes in aeroplanes. Speed Recorders are used for monitoring the performance of Loco Driver and especially in the event of an accident the recorded data becomes vital for establishing the cause of accident.

Medha designed it's first Speed Time Distance Recorder MRT 912 in 1989. It was an innovative technology in Strip Chart Recording using a microprocessor, developed as a substitute for the Secheron, Switzerland made mechanical Speed Recorder used by the Indian Railways at that time. It was the first microprocessor based system on the Indian Locomotives.

Distributed Power Control (DPC)

dpc%20200.png


In DPC all the control and operating signals from the lead locomotive are transmitted to the distributed trailing locomotives through radio transceivers, so that all of them are run in synchronization with a single driver control from the lead locomotive.

This product is basically a control system which communicates with the same or similar control system fitted in other locomotive for synchronized running of the train formation.


Vehicle remote monitoring in real-time

Vehicle remote monitoring solution is an Internet based system connecting all locomotives in the field with centralized Locomotive Management System through CDMA and / or GSM network communication. This solution consists of:

Locomotive and Train Management System (LTMS)

A centralized server serves as repository for information received from locomotives through Internet. Information includes locomotive location, operational parameters, health status, fuel level data, fault logs and related information, life-time counters and event recorder data. Authorized users can log into LTMS to view present and past information, analyze details of locomotive and plan for maintenance.

Locomotive Remote Monitoring System (LRMS)

LRMS is an on-board unit with interface to locomotive computer, GSM and/or CDMA communication devices and GPS receiver. This rugged system sends all locomotive information to LTMS at periodic intervals. LRMS can also be used as emergency voice communication device by driver.
Hey i have heard that Medha invented Direct AC for Suburban trains in Mumbai which we were importing from GE and Siemens.
 
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Medha continued....

Auxiliary Power Unit

APU.jpg


APU is a self-contained system with its own small diesel engine coupled to low capacity compressor and alternator for slow battery charging. This results in prolonged 'auto shut-down' spans of main engine, without compromising on the readiness of locomotive for immediate propulsion requirements.

Products for Electric Locomotives

Auxiliary Converter


min%20184.jpg


This System converts single phase power from Locomotive Transformer to three phase 50Hz power to supply to all auxiliary loads of Electric locomotive. It is direct replacement of Single phase to three phases ARNO Converter.

Control & Fault Diagnostic System


MCS-657.jpg


This system is designed for Propulsion Control of Tap Changer type electric locomotives of WAG, WAM and WAP series of Indian Railways. It eliminates the intermediate relay control logic of the locomotive with a micro controller based system thus enhancing the availability by eliminating Intermediates relays, their interlocking and associated wiring.

Products for Electric Multiple Units

Train Information and Management System (TIMS)


tims%20small.png


In a Metro train where EMUs (Electric Multiple Units) run on push-pull principle, control systems are distributed over entire train. In such case, it is required to monitor the status and fault condition of all the control systems at a centralized place. To fulfil these requirements, Train Information and Management System (TIMS) was designed which has interface with all the control systems distributed over entire train in each coach through different communication protocols. Finally all the fault and status information is made available on TFT display on driver desk through user friendly menu driven screen.

100 kVA Auxiliary Inverter

Auxiliary Inverter is designed and constructed to provide supply for Air conditioning units in underground metro coaches. The input of the Auxiliary inverter comes from Third Rail Current Collector (TRCC), which varies from 500 V DC to 1100 V DC. The output of Auxiliary Inverter is 100 kVA, 415 V, 3-phase, 50 Hz AC for Air conditioning units.


50 kVA Auxiliary Converter

min%20502.png


Auxiliary Converter is designed and constructed to provide supply 25 kVA AC for Air compressor loads and 25 kW DC for auxiliary loads (Doors, Lights, Battery Charging, Emergency loads etc.) in underground metro coaches. The input of the Auxiliary converter comes from Third Rail Current Collector (TRCC), which varies from 500 V DC to 1100 V DC. Auxiliary Converter consists of two outputs 25 kVA, 415 V 3-phase 50 Hz AC and 25 kW 110 V DC for Auxiliary loads and battery charger. The converter topology and control strategy is based on IGBT’s and PWM technique. The Converter operates based on the train line hardware commands (ON, OFF, TRIP, RESET) given from the driver cabin. Converter sends all the parameters, fault data etc. to driver cabin through CAN Communication. On-line data can be viewed and downloaded by using MEDHA Application software through RS 232 port.

Products for Signaling

Electronic Interlocking System


MEI-CIU.jpg


Medha’s Electronic Interlocking System MEI 633 is a fail-safe, state-of-the-art Distributed Interlocking System. The System has been designed to CENELEC Standards to meet SIL-4 safety specification. It is based on two out of two architecture with a hot standby provision and automatic change-over facility. The System provides all the Interlocking features including Route Setting, Route Release, Point Operation, Track Occupancy Monitoring, Overlap Protection, Crank Handle Operation, Level Crossing Gate Interlocking, and provision for Block working.
 
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Medha continued....

Auxiliary Power Unit

View attachment 238416

APU is a self-contained system with its own small diesel engine coupled to low capacity compressor and alternator for slow battery charging. This results in prolonged 'auto shut-down' spans of main engine, without compromising on the readiness of locomotive for immediate propulsion requirements.

Products for Electric Locomotives

Auxiliary Converter


min%20184.jpg


This System converts single phase power from Locomotive Transformer to three phase 50Hz power to supply to all auxiliary loads of Electric locomotive. It is direct replacement of Single phase to three phases ARNO Converter.

Control & Fault Diagnostic System


MCS-657.jpg


This system is designed for Propulsion Control of Tap Changer type electric locomotives of WAG, WAM and WAP series of Indian Railways. It eliminates the intermediate relay control logic of the locomotive with a micro controller based system thus enhancing the availability by eliminating Intermediates relays, their interlocking and associated wiring.

Products for Electric Multiple Units

Train Information and Management System (TIMS)


tims%20small.png


In a Metro train where EMUs (Electric Multiple Units) run on push-pull principle, control systems are distributed over entire train. In such case, it is required to monitor the status and fault condition of all the control systems at a centralized place. To fulfil these requirements, Train Information and Management System (TIMS) was designed which has interface with all the control systems distributed over entire train in each coach through different communication protocols. Finally all the fault and status information is made available on TFT display on driver desk through user friendly menu driven screen.

100 kVA Auxiliary Inverter

Auxiliary Inverter is designed and constructed to provide supply for Air conditioning units in underground metro coaches. The input of the Auxiliary inverter comes from Third Rail Current Collector (TRCC), which varies from 500 V DC to 1100 V DC. The output of Auxiliary Inverter is 100 kVA, 415 V, 3-phase, 50 Hz AC for Air conditioning units.


50 kVA Auxiliary Converter

min%20502.png


Auxiliary Converter is designed and constructed to provide supply 25 kVA AC for Air compressor loads and 25 kW DC for auxiliary loads (Doors, Lights, Battery Charging, Emergency loads etc.) in underground metro coaches. The input of the Auxiliary converter comes from Third Rail Current Collector (TRCC), which varies from 500 V DC to 1100 V DC. Auxiliary Converter consists of two outputs 25 kVA, 415 V 3-phase 50 Hz AC and 25 kW 110 V DC for Auxiliary loads and battery charger. The converter topology and control strategy is based on IGBT’s and PWM technique. The Converter operates based on the train line hardware commands (ON, OFF, TRIP, RESET) given from the driver cabin. Converter sends all the parameters, fault data etc. to driver cabin through CAN Communication. On-line data can be viewed and downloaded by using MEDHA Application software through RS 232 port.

Products for Signaling

Electronic Interlocking System


MEI-CIU.jpg


Medha’s Electronic Interlocking System MEI 633 is a fail-safe, state-of-the-art Distributed Interlocking System. The System has been designed to CENELEC Standards to meet SIL-4 safety specification. It is based on two out of two architecture with a hot standby provision and automatic change-over facility. The System provides all the Interlocking features including Route Setting, Route Release, Point Operation, Track Occupancy Monitoring, Overlap Protection, Crank Handle Operation, Level Crossing Gate Interlocking, and provision for Block working.
So we don't need any Siemens now. i didn't knew Medha was so good.
Also yesterday there was news titagarh wagons entered in metros and high speed rail manufacturing.
How was the response of New subarban train with medha AC units?
 
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So we don't need any Siemens now

We still need their bogies,at least for semi high speed trainsets .

Also yesterday there was news titagarh wagons entered in metros and high speed rail manufacturing.

Titagarh Wagons to venture into metro coach, high-speed trains

IANS | Kolkata
July 16, 2015



Kolkata-based wagon manufacturer Titagarh Wagons Ltd. (TWL) on Thursday said it had completed the acquisition of Italy-based metro coach and high-speed train manufacturer Firema Transporti S.p.A., thereby marking its entry into these segments.

The company said it will use the technology from the acquired firm to fuel manufacturing plans in India in metro coaches and high-speed trains.

"The acquisition has been carried out through an SPV (special purpose vehicle) - Titagard Firema Adler S.p.A. registered in Milan. The Singapore division of TWL holds 90 percent stake in the SPV while Italy-based Adler Plastics hold the remaining 10 percent," TWL vice chairman and managing director Umesh Chowdhary told mediapersons here.

He said the TWL Board approved an infusion of Euro 25 million into the SPV to fuel its growth in the European, African and Gulf region markets.

"Euro 10 million investment has already been made in the process of the acquisition", he said.

The company has also completed issuance of equity shares by way of qualified institutional placement. "It was oversubscribed 1.9 times," Chowdhary said.

It had allotted 15,089,025 equity shares with a face value of Rs.2 each at Rs.99.41 per share which aggregated to Rs.150 crore.

"Part of the proceeds will be used to upgrade the Indian coach manufacturing facilities in order to absorb the technology from newly acquired four units of Firema Transporti S.p.A to cater to the Indian market for metro coaches and other trains," he said.

Titagarh Wagons to venture into metro coach, high-speed trains | Business Standard News

Cool :tup:
 
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But i think elecrical systems which they were providing for mumbai subursban can be sufficed what Medha have right now. Don't you think? but i don't know the trial was succesful or not?
@gslv mk3
 
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