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L&T India Dispatches First Consignment of ITER Fusion Reactor Cryostat to France

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L&T dispatches first consignment of ITER cryostat
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The cryostat and the vacuum vessel of the ITER Tokamak fusion reactor being built in India is the heaviest, the largest and the most central component.

MUMBAI: Engineering firm Larsen & Toubro (L&T) today said it has shipped its first consignment of cryostat, part of the International Thermonuclear Experimental Reactor (ITER) fusion reactor facility being developed at Cadarache in France.

"L&T Heavy Engineering has flagged off its first consignment of cryostat, part of ITER fusion reactor facility being built at Cadarache in south of France," the company said in a statement.

This is the first heavy exceptional load consignment of ITER program being dispatched to France with a total consignment weight of 460 MT.

When complete, ITER will be the world's largest experimental facility to demonstrate the scientific and technical feasibility of fusion power, it said.

An international collaborative project, ITER involves 'in-kind' contributions from seven member entities like European Union, India, China, Japan, South Korea, Russia and USA.

ITER India, which is a part of the Institute for Plasma Research (a DAE unit) located at Gandhinagar, Gujarat, is the nodal agency responsible for the Indian portion of the project, which awarded L&T the contract for manufacturing the Cryostat.

The major forgings for the cryostat segment were indigenously made and supplied by L&T Special Steel and Heavy Forgings (LTSSHF) joint venture with NPCIL.

Manufacturing of the Cryostat is planned in three phases. In view of the very large dimensions involved, the cryostat is being fabricated in different segments at L&T's Hazira facility in the first phase and is to be dispatched in 50 different modules to France.

This consignment marks the dispatch of the first module.


In the second phase, module pre-assembly will be done at site workshop at Cadarache, already constructed by L&T and handed over to ITER in November 2014.

The third phase involves final assembly of the cryostat where the installation will be done at the Tokomak Reactor Hall.


"The successful dispatch of the first segments is a testimony to L&T's proven capability in hi-tech manufacturing and highlights India's growing prominence in nuclear sector," company's Whole-Time Director and Senior Executive Vice President S N Roy said.

Source:- L&T dispatches first consignment of ITER cryostat - The Economic Times
 
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Thirty-five countries participate in the ITER project

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ITER Cadarache facility in the south of France.

ITER_annotated_NEWS.jpg

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Tokamak is a toroidal device for producing controlled nuclear fusion that involves the confining and heating of a gaseous plasma by means of an electric current and magnetic field. India has two of them at IPR, Gujarat. They form the basis for the design of future fusion reactors using this method.

Aditya>>
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They are located at Institute for Plasma Research (IPR) is an autonomous physics research institute under the Department of Atomic Energy.
 
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Hazira is turning out to be India's Heavy Engineering capital :)

Very soon L&T-NPCIL JV will manufacture heavy nuclear forgings at Hazira in cooperation with France's Areva under the ToT agreement signed earlier this year during PM Modi's visit to France.

Globally, there are just four major heavy forging capacities in operation worldwide that can fabricate large single-piece pressure vessels for nuclear reactors — Japan’s JSW, Creusot Forge (a subsidiary of France’s Areva group), Russia’s OMZ Izhora and Chinese state-owned firm China First Heavy Industries.

India with L&T-NPCIL JV will be the fifth such country to manufacture the same.

Govt steps up efforts to restart L&T-NPCIL nuclear operations | business | Hindustan Times
 
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Very soon L&T-NPCIL JV will manufacture heavy nuclear forgings at Hazira in cooepration with France's Areva under the ToT agreement signed earlier this year during PM Modi's visit to France.

India
In India, Larsen & Toubro Ltd., the country's biggest engineering and construction company, makes reactor pressure vessels for the country's PHWRs and fast breeder reactor, and steam generators. It has a 9000 tonne open die press which can take 300-tonne ingots and plans 15,000 tonne capacity for ultra-large forgings, and holds ASME N-stamp accreditation. It has been involved in supply of equipment, systems and services for nearly all the PHWR reactors that have been indigenously built, including manufacture of calandrias, end-shields, steam generators, primary heat transport system and heat exchangers. In September 2009 it secured an order for four steam generators for Rajasthan 7 & 8, having supplied similar ones for Kakrapar 3&4.

Larsen & Toubro (L&T) plans to form a 20 billion rupee ($463 million) joint venture with state-run Nuclear Power Corp. of India (NPCIL) to build a new plant for domestic and export nuclear forgings at its Hazira, Surat site in Gujarat state by 2011. NPCIL will hold a 26% stake. The plant will handle 600-tonne ingots and have a very large forging press to supply finished forgings for nuclear reactors, pressurizers and steam generators, and also heavy forgings for critical equipment in the hydrocarbon sector and for thermal power plants. According to Government officials, discussions are under way with French firms for industrial cooperation in the manufacture of PWR equipment in India. This would be to enhance the competitiveness of French reactors worldwide.

Early in 2009, L&T signed four agreements with foreign nuclear power reactor vendors. The first, with Westinghouse, sets up L&T to produce component modules for the Westinghouse AP1000 reactor. It said that this would enable the two companies "to utilize indigenous capabilities for the turnkey construction of nuclear power plants including supply of reactor equipment and systems, valves, electrical & instrumentation products and fabrication of structural, piping and equipment modules for Westinghouse AP1000 plants." The second agreement was with Atomic Energy of Canada Ltd (AECL) "to develop a competitive cost/scope model for the ACR-1000." In April L&T signed an agreement with Atomstroyexport primarily focused on components for the next four VVER reactors at Kudankulam, but extending beyond that to other Russian VVER plants in India and internationally. Then in May it signed an agreement with GE Hitachi to produce major components for ABWRs - the two companies hope to utilize indigenous Indian capabilities for the complete construction of nuclear power plants including the supply of reactor equipment and systems, valves, electrical and instrumentation products for ABWR plants to be built in India. In 2015 Westinghouse said that L&T was equipped to produce reactor pressure vessels and other major components for AP1000 reactors.

http://www.larsentoubro.com

Following the 2008 removal of trade restrictions, Indian companies led by Reliance Power (RPower), NPCIL and Bharat Heavy Electricals (BHEL) plan to invest over US$ 50 billion in the next five years to expand their manufacturing base in the nuclear energy sector.

State-owned Bharat Heavy Electricals (BHEL) (BHEL) claims to be the largest engineering and manufacturing enterprise in India in the energy-related infrastructure sector, and has provided some 80% of the heavy equipment for India's indigenous nuclear power program. It is supplying the steam generators for the first 700 MWe series of reactors, at Kakrapar, based on its design for the 540 MWe units. It is in the process of doubling its production capacity over four years from 10,000 MWe of plant per year (Dec '07), and planned to spend $7.5 billion in two years building plants to supply components for reactor units of 1,600 MWe. It also planned to set up a 50-50 venture with NPCIL that will supply components for nuclear plants of 700 MWe, 1,000 MWe and 1,600 MWe. It is planning to install a 10,000 tonne forging press. It is also setting up an office in Shanghai in 2009 to source castings and forgings.

BHEL has set up a joint venture with NPCIL to supply turbines for nuclear plants of 700 MWe, 1,000 MWe and 1,600 MWe and to seek overseas partners to provide technology for this enterprise. In July it announced that it was close to finalising a European partner to take 30-35% of this joint venture.

BHEL in 2008 set up a joint venture with Heavy Engineering Corp (HEC) for making castings and forgings for nuclear power plants, based on upgrading HEC's plant. BHEL was planning to set up a greenfield manufacturing base in India for nuclear forgings and was in talks with UK-based Sheffield Forgemasters International Ltd and Japan's Kobe Steel for possible joint ventures in nuclear forgings. Then in March 2009 BHEL said it was likely to join the Areva-Bharat Forge joint venture to produce nuclear castings and forgings, instead of going it alone, this intention being confirmed in July. Shortly after, it announced a ten-year technology transfer agreement with Sheffield Forgemasters for large power plant components. Another joint venture is with NPCIL and a foreign partner to make steam generators for 1000-1600 MWe plants.
http://www.bhel.com

Bharat Forge Ltd (BFL) is a multinational company which claims to be among the largest and technologically most advanced manufacturers of forged and machined components, mostly for the automotive industry. It is said to be the world's second-largest forging company and is extending its activities into the power sector. In 2008 it formed a joint venture with Alstom primarily for manufacturing state-of-the-art supercritical power plant equipment in India, though the enterprise may extend to nuclear applications. In January 2009 it signed a memorandum of understanding with Areva to set up a joint venture in casting and forging nuclear components for both export and the domestic market, by 2012.

BFL has commissioned a 400 tonne forging press at Pune, and a 15,000 tonne press is due to be commissioned by 2012. BFL is part of the Kalyani Group – a US$ 2.4 billion conglomerate.
Bharat Forge - Home

HCC (Hindustan Construction Co.) has built more than half of India's nuclear power capacity, notably all 6 phases of the Rajasthan Atomic Power Project and also Kudankulam. It specializes in pre-stressed containment structures for reactor buildings. In September 2009 it formed a joint venture with UK-based engineering and project management firm AMEC PLC to undertake consulting services and nuclear power plant construction. HCC has an order backlog worth 10.5 billion rupees ($220 million) for nuclear projects from NPCIL and expects six nuclear reactors to be tendered by the end of 2010.
Welcome to the HCC website

Heavy Manufacturing of Power Plants

:)
 
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Indian contribution in ITER -

>> The cylindrical cryostat and the vacuum vessel being the heaviest, the largest and the most central component of the ITER are being built by L&T Heavy Forgings.
https://www.iter.org/newsline/235/1287

>> Jindal Steel Limited will supply 1,100 tonnes of stainless steel to ITER.
Jindal Stainless gets order for ITER's cryostat project | Business Standard News

>> INOX India ltd, India’s largest maker of cryogenic liquid storage and transport tanks, has won a contract to supply and install multi-process pipe transfer lines with vacuum jacket, at the world’s largest experimental Thermo-nuclear Fusion Reactor (ITER), coming up in Cadarche, France.
Inox India to make critical parts for Fusion Reactor in France | Business Line
 
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500px-ITER_Logo_NoonYellow.svg.png

800px-ITER_participants.svg.png

Thirty-five countries participate in the ITER project

Cadarache_%28red_dot%29_CIA_World_Factbook_map.png

ITER Cadarache facility in the south of France.

ITER_annotated_NEWS.jpg

684px-ITER-img_0237_II.jpg

cryostat-jpg.210148

Tokamak is a toroidal device for producing controlled nuclear fusion that involves the confining and heating of a gaseous plasma by means of an electric current and magnetic field. India has two of them at IPR, Gujarat. They form the basis for the design of future fusion reactors using this method.

Aditya>>
aditya.jpg
SST 1>>
W149_pasted_16.jpeg

They are located at Institute for Plasma Research (IPR) is an autonomous physics research institute under the Department of Atomic Energy.

Where Pakistan in this? This is world's most prestigious nuclear project! @Windjammer @SipahSalar @rcrmj @war&peace @Indian Patriot
 
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State run BHEL has very strong competitor in the form of L&T now, way to go for this co :tup:
 
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How Cryostat looks like.
(Pink ring is Plasma!)
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Signing of agreement Larsen and Tubro and ITER for ITER Cryostat
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Cryostat Vessel.

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Segments
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Base plate of Cryostat. (the size is put in perspective by technicians sitting in center.
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Shell wall of central Cylinder

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ITER will be built mostly through in-kind contributions by the seven partners, meaning they will build their share of ITER components through an appropriately formed Domestic Agency (DA) and industries and deliver them to ITER for final assembly of the device. India will be contributing, like other partners except the host EU, about 9.1% of the ITER construction cost (EU pays about 45%). Most of this will be in the form of components made by the Indian industry and delivered to ITER.Only a small part (~1%) will be paid in cash to a common fund for in-cash procurements by the ITER International Team. ITER-India is the Indian DA formed to deliver India’s share of Procurement Packages to ITER.

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