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How Much are Electric Vehicles Good for the Environment?

Naif al Hilali

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Basics Of Vehicle Efficiency
Comparing internal combustion and electric powertrains

By Kevin Cameron November 28, 2016

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Cycle World

Technical Editor Kevin Cameron shares his wealth of motorcycle knowledge, experiences, insights, history, and much more.

On the surface of things it looks like an open-and-shut case.

A gasoline engine is doing well to turn 25% of the energy supplied to it as hydrocarbon fuel into mechanical power. For a Diesel or other advanced piston internal combustion machine, the number is more like 35% or more (up to just over 50% for large, slow-turning marine two-stroke Diesels). The balance of the fuel’s energy is split between exhaust heat and heat rejected to coolant (which includes engine friction and pumping loss).

On the other hand, over-the-counter electric motors can be had at 94% efficiency. That is, of the electrical energy supplied to the motor, 94% appears as mechanical power at the output shaft.

Based on these numbers, we’d think electric was nearly four times as efficient as internal combustion. But we’d be wrong, because electricity does not just “come out of the wall”. Its generation involves a long series of efficiencies as well, and when we include them, electric and internal combustion come out nearly equal.

With the combustion engine, we begin with a fuel that is expensive to extract from the earth and may have been transported over long distance and then refined (crude oil into gasoline or Diesel) and transported again.

With the electric, we begin at the coal mine, hydro-fractured shale natural gas deposit, or the uranium mined and enriched for use in nuclear powerplants, and then (often) transported over long distance. Coal at present supplies 33% of our electricity, natural gas 33%, and nuclear 20% (the rest is 6% hydroelectric, 4.7% wind, plus smaller amounts for Diesel, biomass, grid and private solar, etc).

The basic cycle efficiency of a thermal electric plant (coal, gas, nuclear) is usually stated as 35%, but after subtraction of power required for pumps, blowers, coal pulverizers, ash systems, etc., the number becomes more like 30%.

The large alternator driven by the thermal plant’s steam turbine is about 98% efficient. Electricity is generated at the highest voltage that the alternator’s insulation can contain, but must be stepped-up in voltage for efficient transmission over power lines. Step-up and step-down for this gives 96-98% efficiency, and line loss (radiated power loss plus plain old resistance) give us 96-98% again. Losses are a bit higher at the distribution end, giving 94-96%.

Aboard our electric vehicle, the charge-discharge efficiency of the battery itself is 80-90%. When DC battery power is converted to AC to drive the traction motor(s), the IGBT power supply efficiency is about 95%. Finally we have the electric traction motor itself at maybe 95%.

To get overall efficiency we multiply all efficiencies together as decimals (98% becomes .98, etc.). Plowing through all the steps, we get 20% as the overall efficiency of an electric vehicle. Not that different from the gasoline engine.

This shows that conversion of vehicle power to electric is not free lunch. Electric vehicles do not emit the usual pollutants, but the power stations that drive them do. These take the usual forms – waste heat, carbon dioxide, ash, mercury, nitrogen oxides, sulfuric acid, unburned hydrocarbons, scheduled stack releases of Iodine-131 and other radionuclides, and so on (makes me remember “Let him who is without sin cast the first stone.”)

Some will argue over the fine details. Yes, a large tanker ship uses fuel equivalent to 1-2% of its cargo on a long haul. Yes, energy is required for fuel refining, transportation of coal by rail, etc. Just the act of digging out and storing coal releases a lot of methane into the atmosphere. Other arguments exist – the tailing ponds of hydro-fracking operations have drawn a lot of criticism, but less visible (because they are in faraway countries) are the very large brine pools necessary for the processing of lithium (for the lithium-ion batteries of electric vehicles and portable electronics) from dry lake beds. It becomes a pointless “science contest” like that waged back when nuclear powerplants were first coming into use; pro and con alike employed scientific experts with the same degrees from the same high-prestige universities to make exactly opposite statements. The pointlessness of such exercises only serves to undermine public trust in science itself!

Yet there’s hope. In Europe, combined-cycle gas-fired electricity-generating powerplants are just touching 60% efficiency. In such plants natural gas powers a large gas turbine, and the exhaust heat from the turbine is used to raise steam to drive a steam turbine.

For those who require complete energy purity, here are 2015 figures for percentages of US electricity generated just by renewables, from the US Energy Information Administration;

Hydroelectric - 6.0%
Wind - 4.7
Biomass - 1.6
Solar - 0.6
Geothermal - 0.4

Root for the energy source you favor.

Why does reality have to be so complicated?
 
There's a difference though, not considering just efficiency: with a large power plant, you can have centralized and capital intensive efficiency upgrades and pollution reduction measures, have a large variety of fuel sources and have logistical advantage of power lines over pipelines. All those advantages carry over to electric vehicles.

Gasoline vehicles require a very particular blend of fuel that has to be delivered by truck to gas stations. Energy is required for transport, refining, etc. It is much harder to have multiple car manufacturers increase efficiency, than it is for the comparatively few power plant operators and machinery builders to increase their efficiency.
 
Bismillah ir Rahman ar Raheem

Thanks for your considered response - Cameron (who is a Harvard grad, racing bike engineer, and author of many engineering books) does discuss these and he does not really make any judgment. The notion that electricity just magically manifests itself from thin air is the one I have personally been trying to dispel for over two decades now, since I was in college last (Electrical & Computer Engineering).

Efficiencies aside, the toxic chemicals' mining and disposal after 100,000 miles (25,000 for certain previous Honda models) has never been seriously considered. This is what happens in the end when everything gets salvaged and shipped off to China:

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Again thank you for your interest. I never got around to finding an authoritative analysis of the comparison of efficiencies over the life cycle from manufacturing to salvage. My own rough estimate was that it was not significant and was over-ridden by the hazards from the toxic chemicals life-cycle effects. I do support the fresh Honda way of using small batteries and final-drive motors/generators. From Car and Driver's review of the 2017 Honda Accord:

"To create the new, better hybrid, Honda engineers gave it a more powerful 2.0-liter Atkinson-cycle four-cylinder engine; two smaller, lighter, and more energetic AC motor/generators; a more compact lithium-ion battery pack and electronic control unit; significant aerodynamic improvements and reduced friction; and a wealth of driver assists and creature comforts. The one major carryover is the basic powertrain arrangement: What Honda calls a two-motor hybrid-drive system combines combustion and electric-energy conversion with fixed drive ratios.
...
With gentle pressure and sufficient charge in the 1.3-kWh battery pack, you can sneak past 60 mph in EV Drive mode for a mile or so without rousing the engine. When the engine does fire, it spins a generator to provide AC current to the always-engaged electric motor while concurrently sending juice to the battery pack. This is the Hybrid Drive mode. Lift off the accelerator, and the drive motor becomes a generator to convert unwanted momentum to electricity for recharging the battery."

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2013 Accord

I am also a supporter of Natural Gas and maybe Fuel Cells in the future.

Regards
 
Essentially the route taken has to be focused on solar/tidal/wind or geothermal enegry generation that takes fossil fuels out of the mix completely. This has to be taken in terms of environmental over their entire life cycle(replacements and so on).
 

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