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U.S. GOA: 40 Percent of Defense Supply Chain Damaged by Chinese Parts

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Fake parts are compromising national security, costing Americans jobs

The U.S. Government Accountability Office (GAO), the audit, evaluation, and investigative arm of the U.S. Congress has been busy investigating reports of fake and/or damaged parts in the U.S. supply chain. It has released its preliminary findings [press release] and they may come as a shock to some -- though perhaps not so much for others.

I. A Huge Problem

The GAO claims that 40 percent of the U.S. Department of Defense's supply chain is adversely impacted by fake or defective parts. From missiles, to rifles, to vehicles, problems abound. The common thread, says the GAO, is that virtually all the suspect parts originated from contractors in China.

The U.S. Immigration and Customs Enforcement (ICE) agency in 2010 seized 19,959 loads of suspected counterfeit parts and materials valued at approximately $1.4B USD. That's a 39 percent rise from 2009. ICE also reports dealing with 2,000 intellectual property abuse claims last year, which resulted 365 arrests, 216 indictments and 170 convictions.

The Defense Criminal Investigative Service (DCIS), under the auspice of the Defense Department Inspector, has its hands full as well. It is currently actively probing 45 reports of counterfeit parts and 200 allegations of substandard or non-conforming parts.

As mentioned, most of these parts come from China.

Particularly troublesome are reports of counterfeit computer chips. Deputy Defense Secretary Bill Lynn admitted to the magazine Foreign Affairs last year that, "[A]lready, counterfeit hardware has been detected in systems that the DOD has procured."

The report is troubling as it not only endangers national security through failures, but could be a possible route to espionage attempts as well.

The GAO report describes counterfeit seatbelt clasps delivered for Army vehicles, fake computer routers delivered to the Navy, and Air Force microprocessors that were also counterfeit.

The DCIS investigation head James Ives cited an incident in which a Texan in January 2010 was found guilty of selling counterfeit Cisco Systems Inc. (CSCO) "Gigabit Interface Converters" to the Marine Corps for use in Iraq. Bought from a Hong Kong-based Chinese vendor, the contractor obtained the systems for $25 USD a piece and resold 200 of them to the Marines for $595 a piece -- for a total of $114,000 USD in profit before applicable taxes.

II. Life and Death

In the field of defense small changes can make the difference between life and death. While the failure of a graphics card or a smart phone due to subpar counterfeit parts might be disappointing, the failure of a jet fighter CPU or a soldier's machine gun could be deadly.

Over the last couple decades U.S. companies have increasingly turned to China to provide for their supply chain. It's hard to resist -- the Chinese offer cheaper labor, parts, and assembly than anywhere else in the world and their workers are moderately skilled.

However, there are serious problems from a culture of corruption and corner cutting with the Asian giant. In July 2007 China executed the nation's former top drug regulator after he was found taking bribes to allow counterfeit products that resulted in deaths. The U.S. has experienced this problem first hand, in recalls of children's toys that were found to contain toxic levels of brain-damaging lead.

And most recently China's high speed train efforts were derailed when they found contractors to be using substandard materials and dangerous cheap fillers. As a result, China was forced to slow its world-leading trains to a pace slower than its foreign competitors.

All of these are telltale signs of a bigger problems looming over the Chinese manufacturing agency. Chinese labor may be cheap. But it's prone to espionage, defects, counterfeiting, and substandard materials.

Ultimate the U.S. Department of Defense has a budget to maintain, though, and at the end of the day it's made the same decision many U.S. companies have -- take the risk of using Chinese parts.

III. China Refuses to Cooperate with GAO

According to the GAO report, most of the counterfeit parts are coming from Shenzhen, a major manufacturing center in China's sea-facing southern Guangdong province.

Some may recognize Shenzhen as the home of Hon Hai Precision Industry Co Ltd. (2317) subsidiary Foxconn's massive "city" plant where over 200,000 employees toil assembling products for Apple Inc. (AAPL) and other manufacturers. The plant gained international attention last year after a string of suicides [1][2][3] highlighted poor working conditions at the company's Chinese plant [1][2].

The GAO has sent inspectors to investigate in Shenzhen. However, they've met a roadblock -- the Chinese government learned of this plan and moved to block the investigators' effort to gain visas. The Chinese government demanded the U.S. inspectors postpone their trip.

U.S. Senator Scott Brown (R-Mass.), a member of the Senate Armed Services Committee and former National Guard Member, blasted the decision in an interview [video] with CNN. But he puts most of the blame on the American government and the DOD for allowing this behavior.

He states, "It's easy to blame the Chinese for this. Just like it's easy to blame the Chinese for taking our jobs and shutting down American manufacturing plants. But we're letting this happen. And the Department of Defense needs to pay way more attention to its whole supply chain."

He says that the cost cutting not only costs "America's jobs", but also "national security", as well.

"If we're using American taxpayer dollars to buy these goods, you better make sure they're American made, you better make sure they're safe, you better make sure you're doing this right," he opines, "If not, you're not contracting with us any more."

Unfortunately Sen. Brown's rhetoric seems far from the DOD's real world daily actions.


Source:-
http://www.dailytech.com/US+GOA+40+...n+Damaged+ by+Chinese+Parts/article21937.htm



Way to go China! :china::rofl:
 
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China has for the right or wrong reasons has a reputation of producing parts with a very low mean time to failure. This image I thought would wash away but for some reason has stuck with it.
 
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China has for the right or wrong reasons has a reputation of producing parts with a very low mean time to failure. This image I thought would wash away but for some reason has stuck with it.



The company my father works for, has extensive dealings with the Chinese in setting up powerplants. Firms as big as General Electric have trusted the Chinese people to design, manufacture, sell and after sales support for massive Gas turbines, transformers etc.

Once my dad went to China and he brought along a catalog of electronic products that you can have custom made in China. It clearly said that more expensive models are more reliable. Orders of 1000 or more in bulk accepted and they will put whatever brand name you want. The catalog had everything, from Air-conditioners to DVD players to car stereos. Hence we have so many looking alike products in Pakistan with local names, but those are all made in China in the same factories.

I mean Apple's products are made in the same factories where Foxconn manufactures other products, you pay more for the iphone, ipod etc so you get better reliability, well you pay way more in case of Apple anyway.

The thing is they will make the products cheaper but at the cost of reliability or make them expensive like GE and they will work like any other device made in the USA.

That's the beauty and no wonder all American manufacturing firms want to shift to China, not to mention a new Plant by Caterpillar recently, in China.
 
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China has for the right or wrong reasons has a reputation of producing parts with a very low mean time to failure. This image I thought would wash away but for some reason has stuck with it.

U get from the chinese whatever you ask them to manufacture.

Same product can be made in different qualities depending on the money you are willing to spend.

Its not the fault of Chinese manufacturers, rather the fault lies with the importers who are giving the order to reduce their cost.
 
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I agree with above posts when they say you get what you pay for from China. I have imported various items from China to the UK including electrical parts and in my experience they give you what you want.

Unfortunatly inexperienced and or rogue importers put a premium on price rather than quality and then you hear about these complaints.
 
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Fake parts are compromising national security, costing Americans jobs

The U.S. Government Accountability Office (GAO), the audit, evaluation, and investigative arm of the U.S. Congress has been busy investigating reports of fake and/or damaged parts in the U.S. supply chain. It has released its preliminary findings [press release] and they may come as a shock to some -- though perhaps not so much for others.

I. A Huge Problem

The GAO claims that 40 percent of the U.S. Department of Defense's supply chain is adversely impacted by fake or defective parts. From missiles, to rifles, to vehicles, problems abound. The common thread, says the GAO, is that virtually all the suspect parts originated from contractors in China.

The U.S. Immigration and Customs Enforcement (ICE) agency in 2010 seized 19,959 loads of suspected counterfeit parts and materials valued at approximately $1.4B USD. That's a 39 percent rise from 2009. ICE also reports dealing with 2,000 intellectual property abuse claims last year, which resulted 365 arrests, 216 indictments and 170 convictions.

The Defense Criminal Investigative Service (DCIS), under the auspice of the Defense Department Inspector, has its hands full as well. It is currently actively probing 45 reports of counterfeit parts and 200 allegations of substandard or non-conforming parts.

As mentioned, most of these parts come from China.

Particularly troublesome are reports of counterfeit computer chips. Deputy Defense Secretary Bill Lynn admitted to the magazine Foreign Affairs last year that, "[A]lready, counterfeit hardware has been detected in systems that the DOD has procured."

The report is troubling as it not only endangers national security through failures, but could be a possible route to espionage attempts as well.

The GAO report describes counterfeit seatbelt clasps delivered for Army vehicles, fake computer routers delivered to the Navy, and Air Force microprocessors that were also counterfeit.

The DCIS investigation head James Ives cited an incident in which a Texan in January 2010 was found guilty of selling counterfeit Cisco Systems Inc. (CSCO) "Gigabit Interface Converters" to the Marine Corps for use in Iraq. Bought from a Hong Kong-based Chinese vendor, the contractor obtained the systems for $25 USD a piece and resold 200 of them to the Marines for $595 a piece -- for a total of $114,000 USD in profit before applicable taxes.

I read an article in business week before that ties in with this quite well, the fault of the whole issue lies solely with the DOD procurement policy, lets face it if you want it cheap someone out there will always find a devious way to supply it. In a nutshell according to the article the DOD typically puts out its requirements for microchips and other non controlled items for tender by various contractors. The contractors can be anyone who just registers a company and then starts sourcing for the products before putting the bid. Bear in mind these companies have no prior checks done and the owners themselves usually have no idea what the chips do or even look like but search for it on the web by basing it on the chip number. One can also question why the fake routers had to be sourced from a vendor in HK when Cisco routers can be bought directly from Cisco themselves.

Good read
Dangerous Fakes - BusinessWeek

However, there are serious problems from a culture of corruption and corner cutting with the Asian giant. In July 2007 China executed the nation's former top drug regulator after he was found taking bribes to allow counterfeit products that resulted in deaths. The U.S. has experienced this problem first hand, in recalls of children's toys that were found to contain toxic levels of brain-damaging lead.

And most recently China's high speed train efforts were derailed when they found contractors to be using substandard materials and dangerous cheap fillers. As a result, China was forced to slow its world-leading trains to a pace slower than its foreign competitors.

All of these are telltale signs of a bigger problems looming over the Chinese manufacturing agency. Chinese labor may be cheap. But it's prone to espionage, defects, counterfeiting, and substandard materials.

Ultimate the U.S. Department of Defense has a budget to maintain, though, and at the end of the day it's made the same decision many U.S. companies have -- take the risk of using Chinese parts.

There was an article about the lead paint issue and how it was built to Mattel’s specifications, its somewhere in the forum too lazy to go dig it up

U.S. Senator Scott Brown (R-Mass.), a member of the Senate Armed Services Committee and former National Guard Member, blasted the decision in an interview [video] with CNN. But he puts most of the blame on the American government and the DOD for allowing this behavior.

He states, "It's easy to blame the Chinese for this. Just like it's easy to blame the Chinese for taking our jobs and shutting down American manufacturing plants. But we're letting this happen. And the Department of Defense needs to pay way more attention to its whole supply chain."

He says that the cost cutting not only costs "America's jobs", but also "national security", as well.

"If we're using American taxpayer dollars to buy these goods, you better make sure they're American made, you better make sure they're safe, you better make sure you're doing this right," he opines, "If not, you're not contracting with us any more."

Unfortunately Sen. Brown's rhetoric seems far from the DOD's real world daily actions.


Source:-
http://www.dailytech.com/US+GOA+40+...n+Damaged+ by+Chinese+Parts/article21937.htm



Way to go China! :china::rofl:

The Senator says it like it is, Why does China have to give way when the root cause is back at home.
 
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The Senator says it like it is, Why does China have to give way when the root cause is back at home.

this argument is dubious to me - because those parts don't come with a disclaimer " buy me I'm fake/ damaged" . Everyone of you are making excuses for china but nobody has bothered to read the article. The items in question are not sub par as you have pointed- they are outright fakes and damaged. Huge difference, one is quality( you guys argument) and other is fraud! ( what the article states)
 
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this argument is dubious to me - because those parts don't come with a disclaimer " buy me I'm fake/ damaged" . Everyone of you are making excuses for china but nobody has bothered to read the article. The items in question are not sub par as you have pointed- they are outright fakes and damaged. Huge difference, one is quality( you guys argument) and other is fraud! ( what the article states)

Its not the supplier thats the question its the procurement procedure, say if you put an advert on the internet for a genuine rolex but will only accept the lowest bidder. Would that not arouse your suspicion when you do get a rolex for 1/4 of the price? Review the link I posted here is an extract

"Mariya Hakimuddin owns IT Enterprise, a company she runs with her mother out of a modest one-story house in Bakersfield, Calif. Rosebushes line the street, and a basketball hoop hangs in the driveway. Hakimuddin, who is in her 40s, says she has no college education. She began brokering military chips four years ago, after friends told her about the expanding trade. Since 2004 she has won Pentagon contracts worth a total of $2.7 million, records show. The military has acquired microchips and other parts from IT Enterprise for use in radar on the aircraft carrier USS Ronald Reagan and the antisubmarine combat system of Spruance-class destroyers.

Hakimuddin says she knows little about the parts she has bought and sold. She started her business by signing up on the Internet for a government supplier code. After the Defense Dept. approved her application, with no inspection, she began scanning online military procurement requests. She plugged part codes into Google (GOOG) and found Web sites offering low prices. Then she ordered parts and had them shipped directly to military depots. "I wouldn't know what [the parts] were before I'd order them," she says, standing near her front door. "I didn't even know what the parts were for."


Businessweek already ran the investigation into this. The suppliers were even from Shenzhen as the new article suggest. Obviously not much internal controls have changed. Who's to blame?
 
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The GAO has sent inspectors to investigate in Shenzhen. However, they've met a roadblock -- the Chinese government learned of this plan and moved to block the investigators' effort to gain visas. The Chinese government demanded the U.S. inspectors postpone their trip.
Odd. I thought the Chinese gov't stopped doing that sort of thing over a decade ago when they withdrew quality control inspectors from export-oriented businesses on the grounds that the market would assure quality. That's just what the market is trying to do here.

Either the reporting is wrong, my grasp of history, or for some reason the Chinese gov't wants to hide something. In Washington there is a saying, it isn't necessarily the misdeed itself that matters, but the cover-up. That's what grabs the attention of Congress.
 
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i think it needs to be clarified that these products are all from well known US cooperations who has their manufacturing in china.
 
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How the hell did these parts get into an F-15? I thought the U.S. implemented an embargo against Chinese made military goods since Chinese made uniforms were banned in the early 2000s.
 
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No sympathy for the Pentagon, at the end of the day if they wanted things to go smoothly they should just order it from the authorized manufacturers, building a billion dollar machine and then replacing parts of it with questionable parts is just begging for trouble. Would anyone buy a Ferrari and use a crappy engine belt. Even the supplier selling the pirated chips made it as clear as day.

"Major chipmakers blame the Pentagon and its practice of buying from small brokers for the spread of counterfeit military-grade chips. "We've been telling people [at Defense] for 10 years to buy only from us or our authorized distributor," says Chuck Mulloy, a spokesman for Intel (INTC). "The military is slavishly following the low-cost paradigm but not following the idea of checking the quality as well."

Hong Kong Fair's Jiang, the alleged supplier of counterfeit chips to BAE, argues that if the U.S. military wants guaranteed high-quality chips, it should purchase them directly from the original manufacturers or their official franchisees. "Why do you come to China to buy it? You know that these things in China are cheap," Jiang says. "Why are they cheap? They have problems with quality."
 
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