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[Tech Read] China looms over Korea (3): Quality vs. price? Battle of batteries
IT powerhouse Korea challenged as China wades in with economies of scale and US-China rivalry intensifies upon COVID-19
By Kim Byung-wook
Published : May 25, 2020 - 11:48 Updated : May 25, 2020 - 13:05

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Researchers at LG Chem’s EV battery plant in Ochang, Korea (LG Chem)


China’s race to enter mainstream tech is intensifying against not only the US but also its neighbor South Korea. With China aggressively pushing advancements of key technologies, Korea has been forced to take up the gauntlet before it is too late. The Korea Herald’s Tech Team has looked into four key areas to measure the technological gap between Korea and China and to offers forecasts about how the competition would develop. This is the third installment.

By IT Team

(3) Battery: Quality vs. price

With better technology, Korean battery giants -- LG Chem, Samsung SDI and SK Innovation -- are winning the electric vehicle battery battle, but Chinese competitor CATL is looking to use economies of scale to win the war.

While the three Korean battery makers are mass producing NCM (nickel cobalt manganese) 811 batteries with higher energy densities essential for third-generation EVs that need to travel more than 500 kilometers, CATL is sticking to LFP (lithium iron phosphate) batteries, which are bulkier and lower in energy density but more than 50 percent cheaper.
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“As part of its product portfolio management strategy, CATL is also developing LFP technologies as well as NCM in order to satisfy car makers’ technical and commercial requirements variant by electrification type. When it comes to NCM technologies, it started mass-producing NCM811 already,” said Dr. Sei-ho Kim, an analyst at a global market research firm IHS Markit.

“In the end, batteries for electric cars are most likely to become a commodity product like batteries for toy cars -- we don’t care whether its brand is Energizer or Rocket. There is a long way to go to be accepted broadly because of diversified requirements from different carmakers. Nevertheless, battery modules and packs certified for an EV of a specific brand meeting a certain technical threshold can be fitted into an EV of a different brand, for example.”

Though other experts and industry sources questioned CATL’s ability to mass-produce NCM811 batteries, the technology gap might not matter after all.

“CATL’s low-priced LFP batteries target a different market in the first place compared to LG Chem’s high quality batteries. At the end of the day, customers will decide the winner. When Chinese EVs loaded with CATL’s batteries are exported, it will give CATL a pathway to Europe,” a Posco Research Institute researcher said.

“CATL might lack EV battery technology, but if it cuts the battery price significantly in Europe with the money it made at home, German automakers might opt for CATL’s batteries as customers will be drawn to EVs that are $5,000 or $10,000 cheaper, despite their long charging times and lacking performance,” an industry source said.

However, it is too soon to say that CATL has closed the technology gap.

“CATL is two steps behind Korean battery manufacturers. The technology gap is narrowing, but even if CATL is capable of mass production, how small it can make batteries and how high an energy density it can achieve is a different story,” said Kim Pil-soo, an automotive engineering professor at Daelim University.

“CATL can currently mass-produce NCM523 batteries. For NCM811 batteries, it can only make samples. If CATL had enough technology, it would promote NCM batteries, not LFP batteries,” an analyst from market tracker SNE Research said.

By Kim Byung-wook (kbw@heraldcorp.com)
http://www.koreaherald.com/view.php?ud=20200525000557

According to them, korean battery technology is better.
 
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Honda. Motor Co Invests in Battery Maker CATL, Will Jointly Develop EV Batteries
Honda announced today it will buy a 1% stake in Chinese electric vehicle (EV) battery maker Contemporary Amperex Technology Ltd. (CATL). The two companies will jointly develop batteries for Honda's future EVs.
Jul 10, 2020 1:00 PM PT

Spurred by the popularity of Tesla's electric vehicles and the company's global lead in the EV segment, automakers around the world are scrambling to introduce their own fully-electric models. However in order to build hundreds of thousands of electric vehicles, automakers will require a steady supply of batteries, so they are forming partnerships with global battery makers. The latest comes from Japan's Honda Motor Co.

Honda announced today it will buy a 1% stake in Chinese electric vehicle (EV) battery maker Contemporary Amperex Technology Ltd. (CATL). The two companies said in a statement they will jointly develop batteries for Honda's future EVs.

CATL is a global leader in the development and manufacturing of lithium-ion power and energy storage batteries, with businesses covering R&D, manufacturing and sales of batteries for electric vehicles and energy storage systems. The company is headquartered in Ningde, China.

The first Honda model equipped with a CATL battery is scheduled to be launched in the Chinese market in 2022.

China is the world's biggest market for EVs.

"Honda is a key player in global electrification. Through this strategic cooperation, CATL and Honda will establish a stronger global partnership. We are working together to deliver more competitive products and solutions to global electrification, and to finally achieve a clean and pleasant style of mobility," said Zhou Jia, President of CATL.

Honda and CATL plan to expand their battery partnership globally in the future. The partnership may grow to include battery recycling and reuse in the future.

Honda has inked a number of new partnerships to make electric cars, including a joint venture with China's GAC under which the Japanese automaker began selling its first fully-electric EV in China, the Everus VE-1 SUV crossover introduced last year.

In North America, Honda is also working with U.S. automaker General Motors on the Origin, an electric & autonomous passenger shuttle for GM's autonomous driving division Cruise.

Most of the electric vehicle batteries in use today come from just a few global suppliers, including CATL, Panasonic, LG Chem and BYD. All of the respective companies are forming lucrative supply deals with automakers as demand for batteries increases. Panasonic, for example, has been Tesla's sole battery partner since the Model S was introduced in 2012.

In 2018, CATL overtook Panasonic as the world's largest lithium-ion battery supplier. CATL is now supplying Tesla with batteries for its Model 3 sedans produced in China at Tesla's new Shanghai factory.

CATL also supplies batteries to Toyota and German automaker Volkswagen. CATL is building a battery plant in Germany in order to supply batteries to Germany's automakers, including BMW and Mercedes Benz. CATL is also considering expanding its battery manufacturing to North America, the company said.

CATL said its eyeing European expansion because it expects huge growth in the electric vehicle market there in response to the EU's strict CO2 requirements as part of the Paris Climate Agreement and the plans to ban diesel engine vehicles in some European cities.

In May, CATL said its ready to build an EV battery with an expected lifespan of 1.2 million miles or 16 years before its needs replacement. An EV battery with a million mile plus warranty could be a big selling point for automakers, luring new customers to switch to fully-electric vehicles that might last much longer than their fossil fuel counterparts.
 
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2020 Honda e launch with CATL for electric car batteries
 
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China-Made Tesla Model 3 Will Ditch Cobalt, Use CATL Batteries
July 19, 2020

Contemporary Amperex Technology (CATL) has confirmed they will be supplying Tesla Inc's Gigafactory Shanghai with batteries for use in the Standard Range Plus Model 3, according to Chinese media. These Lithium Iron Phosphate batteries contain no cobalt, a first for Tesla, and completion of a longtime goal.
Back in 2018, Musk tweeted about Tesla's current batteries having less than 3% cobalt, and that the next-gen would use no cobalt. It appears Tesla is starting to be able to make good on that comment. These batteries are also expected to cost less, saving Tesla and customers money.

Benzinga's Take: This is great news for multiple reasons. Cobalt is a controversial element due to the mining practices and environmental impact. And while the cost savings is another benefit, supply is Tesla's main gain here.

Batteries are probably the company's biggest bottleneck, and having a separate company produce and supply batteries allows Tesla to make more cars, while absorbing supply from other manufacturers.
 
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China-Made Tesla Model 3 Will Ditch Cobalt, Use CATL Batteries
July 19, 2020

Contemporary Amperex Technology (CATL) has confirmed they will be supplying Tesla Inc's Gigafactory Shanghai with batteries for use in the Standard Range Plus Model 3, according to Chinese media. These Lithium Iron Phosphate batteries contain no cobalt, a first for Tesla, and completion of a longtime goal.
Back in 2018, Musk tweeted about Tesla's current batteries having less than 3% cobalt, and that the next-gen would use no cobalt. It appears Tesla is starting to be able to make good on that comment. These batteries are also expected to cost less, saving Tesla and customers money.

Benzinga's Take: This is great news for multiple reasons. Cobalt is a controversial element due to the mining practices and environmental impact. And while the cost savings is another benefit, supply is Tesla's main gain here.

Batteries are probably the company's biggest bottleneck, and having a separate company produce and supply batteries allows Tesla to make more cars, while absorbing supply from other manufacturers.
It's not only its mining. The whole cobalt cathode powder supply chain is largely monopolised by 1-2 companies at each manufacturing stage.

As for phosphates, we dump them by tonnes as fertilisers.
 
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Mercedes Benz is Strengthening its Alliance with China's CATL for the Development of Electric Vehicle Batteries
【Summary】Mercedes Benz announced on Wednesday it will strengthen its alliance with Chinese battery maker Contemporary Amperex Technology Limited (CATL). The automaker is counting on CATL to deliver battery packs capable of providing its future electric vehicles with at least a 435 mile (700 km) range, as well as offering faster recharging times.

Aug 06, 2020 3:00 PM PT
Contemporary Amperex Technology Limited (CATL). Mercedes Benz is counting on CATL to deliver battery packs capable of providing its future electric vehicles with at least a 435 mile (700 km) range, as well as offering faster recharging times.

"We intend to lead in battery technology, so we are now combining our own research and development expertise with bold partners," Daimler said in a statement.

Like most of the world's top automakers, Mercedes Benz is planning to ramp up production of electric and plug-in hybrid vehicles. So the automaker is working to procure the batteries it will need. Wednesday's agreement with CATL includes supplying cells and entire battery systems, as well as joint research to develop more advanced battery chemistries.

In 2019, CATL's EV battery sales volume reached 40.25 GWh worldwide.

"Mercedes-Benz is a special and important partner to CATL. We are very pleased to further expand and upgrade the partnership for both parties' future development," said Dr. Robin Zeng, Founder, Chairman and CEO of CATL. "Together we will collaborate on developing and delivering reliable, competitive solutions to promote worldwide e-mobility."

The agreement covers the full range of battery technologies, including cells and complete battery modules for Mercedes-Benz passenger cars. CATL will also supply entire battery systems for Mercedes-Benz Vans, as well as cell-to-pack (CTP) battery packs, which eliminates the use of individual battery modules and instead integrates the cells directly into the battery.

CATL's cell-to-pack batteries eliminate the production step of bundling thousands of individual cells into multiple battery modules like Tesla currently does. The design also helps reduce battery weight and production costs.

CATL is also a supplier to Tesla along with Japan's Panasonic. Panasonic's jointly-developed batteries with Tesla are used for the company's U.S. built models, while CATL is its battery supplier for the China-made Model 3, which is being built at the company's new Shanghai factory.

The partnership with Mercedes aims to significantly increase the range of its electric vehicles by developing more energy-dense battery chemistries that can charge more quickly. Daimler said. In addition, Daimler is seeking to shorten battery development cycles.

CATL's new batteries will rely on innovative chemistries, including a significant reduction in the use of cobalt or eliminating it all together. The new batteries will use materials and chemical additives that will reduce internal stress and enable batteries to store more energy.

The upcoming Mercedes Benz fully-electric EQS luxury sedan is expected to have a WLTP range of 435 miles with double of the charging speed compared to current EV models on the market. The EQS will be equipped with CATL batteries.

In addition, CATL will use electricity from renewable energy sources, such as wind, solar and hydropower for the battery cell production for Daimler, the companies said.

As part of the Mercedes Benz sustainable mobility initiative "Ambition 2039", first announced in May 2019, the automaker and CATL have agreed to the carbon-neutral production of battery products.

CATL said it will use electricity from renewable energy sources, such as wind, solar and hydropower for its battery production, which the company says can save over 30% of the CO2 footprint of an entire battery.

In addition to its new partnership with Mercedes Benz, CATL is reportedly working on a battery with Tesla that can last one million miles. The breakthrough would allow the company to profitably sell its electric vehicles around the same price of internal combustion engine models.

Tesla China battery supplier CATL looks to increase range with new cell installation design
TESLA'S MADE-IN-CHINA MODEL 3 GETS ITS FIRST CUSTOMER DELIVERIES. (SOURCE: TESLA CHINA | TWITTER)

Posted on August 12, 2020
Tesla China’s battery supplier CATL is working on a new battery integration technology that will allow cells to be directly installed into an electric vehicle’s chassis. Current designs require the cells to be put into a large casting design that makes battery systems heavy and bulky.

Ridding the large castings would provide more room for EV manufacturers to put a more robust number of cells into each vehicle, which could increase the range of each car.

CATL announced its intentions to change the installation tactic during an industry conference in Wuhan, China, on Wednesday, Reuters reported.

CATL Chairman Zeng Yuqun said that getting rid of the unnecessary weight and space that the casting takes up could increase the range of electric vehicles to at least 500 miles or 800 kilometers. The technology will take a few years to develop, but Zeng stated that CATL is aiming to have it ready before 2030.

Whether the Ningde, China-based company is working on the idea currently is unknown, as Zeng did not detail any current developments regarding the project. However, the design makes sense because the castings do take up room where additional cells could be placed.

The fact that the batteries would be directly installed into a vehicle’s chassis would allow the cell manufacturers to be more involved in the early design of a car. Currently, automakers source battery modules from the cell manufacturers and use them to equip a car’s layout.

However, Zeng stated that his company is also exploring new businesses that are related to battery production. The new areas include the recycling of cells and energy storage systems.

CATL’s battery developments have gone far past, figuring out new ways to implement the cell infrastructure into vehicles in a more efficient manner. The company has also been working toward developing a million-mile capable battery for currently contracted automakers. This includes Tesla, Honda, Volkswagen, and Daimler.

In June, Zeng said that the new million-mile capable batteries would last 16 years or 1.24 million miles. The Chairman also stated that the cost to produce the new, longer-lasting cells would be 10% higher than currently produced cells and that the company was ready to supply them if an automaker was ready.

CATL is currently focused on increasing its presence across the world and is planning to build a production facility in Germany. There is no plan for CATL to bring a facility to the United States as of right now.

In a filing from Tuesday, July 11, CATL stated it is ready to invest around 19 billion Chinese yuan, or $2.73 billion, in an attempt to secure critical resources for battery manufacturing and accelerate its presence across the globe.
 
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