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V-280 Valor Helicopter, United States of America
V-280 Valor Helicopter - Army Technology
The V-280 Valor is a third-generation tilt-rotor vertical lift helicopter being designed by the US-based aircraft manufacturer, Bell Helicopter Textron. The helicopter is intended to meet the requirement of the Joint Multi-Role (JMR) Technology Demonstrator (TD) programme supporting the Future Vertical Lift (FVL) programme of the US Army.
In April 2013 the V-280 Valor was launched at the Army Aviation Association of America's (AAAA) annual professional forum and exposition held at Fort Worth, US. The aircraft is designed to perform multiple missions such as attack and transport with enhanced speed, maximum reach, and greater payloads.
The V-280 Valor will offer greater control both at low speeds and high speeds efficiently. The helicopter is currently in design concept phase. Bell Helicopter displayed a V-280 Valor mock-up in October 2013 at AUSA Annual Meeting & Exposition in Washington DC.
V-280 for the Joint Multi-Role Technology Demonstrator (JMR-TD) programme
The V-280 Valor helicopter was selected for the JMR-TD Phase I programme in June 2013. The Sikorsky-Boeing team's coaxial-rotor compound helicopter was also chosen for the programme.
The phase one of the JMR-TD programme will include the development of the rotorcraft, while phase two will deliver mission systems for the FVL programme. The $100bn FVL programme is expected to replace about 2,000 to 4,000 medium-lift rotorcraft in service with the US Army.
The V-280 Valor helicopter was classified as a category I proposal, citing its ability to meet all the requirements of the US Army. The technology investment agreement (TIA) for the JMR-TD was awarded in October 2013 and the flight testing is scheduled for 2017.
Design features of V-280 Valor helicopter
The V-280 Valor helicopter will integrate a clean sheet design with a V-tail configuration and fuselage of composite construction. The wings will be made of large cell carbon core.
The helicopter is designed to carry four crew members and 11 troops. It will feature two spacious 1.83m side doors for convenient entry and exit of armed forces. The aircraft will be fitted with a conventional retractable landing gear for better control during take-off and landing.
The V-280 helicopter will be equipped with triple redundant fly-by-wire flight control system for precision aircraft handling and better safety. The system helps to reduce the workload of pilots and weight of the aircraft while minimising the maintenance costs as compared to traditional flight control systems.
The aircraft will offer greater fuel efficiency resulting in smaller logistical footprint compared to other aircraft. The smaller logistical footprint helps to minimise the logistics support needed to move and maintain a warfighting force.
V-280 Valor helicopter engine
The power plant of the V-280 Valor helicopter will include two turbocraft engines coupled to three-bladed tiltrotor and drive units. The non-revolving and fixed engines will make the helicopter more stable during hover mode, and will provide better control.
The engines will be placed at the tip of the helicopter wings. The helicopter will be able to operate with a single engine in the event of loss or damage of the other engine.
Performance of V-280 Valor
The V-280 Valor helicopter will have a maximum cruise speed of 518km/h. It will have a combat range of 500nm to 800nm. The helicopter will offer twice the speed as well as range of the existing vertical lift helicopters.
It will be capable of operating at very hot temperatures of up to 95° and flying at an altitude of 6,000ft.
The helicopter will be a self deployable platform, unlike other helicopters requiring logistic support for shipping to area of operation. It can be strategically self-deployed to a range of 3,889km.
Contractors involved
Bell Helicopter Textron partnered with Lockheed Martin for the development of the V-280 Valor, in September 2013.
Moog was selected by Bell Helicopter Textron in October 2013 to design, manufacture and qualify an integrated flight control system for the helicopter. The system will include flight control computers, support software, and flight control actuation.
GE Aviation was selected to provide propulsion system for the Bell V-280. GKN Aerospace was contracted to design, develop and manufacture the V-tail aerostructure and ruddervators. Spirit AeroSystems agreed to design, develop and manufacture fuselage for the helicopter.
Bell Helicopter Textron also teamed with AGC Composites and Aerostructures to design, develop and manufacture the over wing fairing for the V-280 helicopter.
----------------------------------------------------------------------------------------------------------------------------------------------------
Bell Unveils Single-screen V-280 Cockpit
Bell Unveils Single-screen V-280 Cockpit | Defense: Aviation International News
by Mark Huber - May 21, 2015, 9:10 AM
Bell Helicopter is unveiling a single-screen instrument panel concept for its V-280 Valor next-generation military tiltrotor. The panel currently is installed in the V-280 mock-up, which will be on display in the Pentagon’s courtyard from June 2 to 4. The panel display is a collaborative effort among Bell, partner Lockheed Martin and Los Angeles-based Inhance Digital; the companies have been working together on the concept for the last 18 months.
While the team is likely a decade away from developing a system for a flying aircraft, it already has some definite ideas about its architecture. Bell was able to draw on technology developed for Lockheed Martin’s F-35 fighter, including “smart helmets” with PDAS (pilot displayed aperture systems), as well as ideas from commercial off-the-shelf technology. “The pilots who will be flying this aircraft are today’s eight-year-olds,” said Jeremy Chavez, project engineer on the V-280 program. “The aircraft would become operational during the 2025 to 2030 time frame, so we looked at trends where cockpits were heading: more touchscreen interactive capabilities. We looked at the technology currently on the commercial market and who the pilots will be operating the aircraft in that time frame. They have grown up with iPads, pinching and swiping screens. That kind of thing will be highly intuitive to them.”
SYSTEM SURVIVABILITY IS KEY
While the panel is still in the concept stage, the team is focusing on developing a product that can incorporate and present an enormous amount of data and imagery to the pilots from both their own and other aircraft in logical sequence and is ballistically survivable. One idea on the latter is to construct the screen from a series of small mosaic displays that stitch together a larger image. “If a round pierced the screen it might take out one or two tiles, but the rest of the screen would function around it, sort of like poking your finger through a screen door. The screen is still intact; you just have a localized area where the screen is not functioning,” Chavez said.
This survivability is particularly critical since most of the switchology aboard the aircraft will be eliminated and replaced with inputs made directly on the touchscreen. “You won’t have all the toggle switches you have in today’s cockpit, but there will be back-ups that we will develop with the survivability group,” Chavez said. “With the mosaic design, you don’t lose the entire screen. You can move information off the damaged area or the display control system would be smart enough to know not to display critical information in the damaged area and would automatically move it off to the side… Beyond that we are still developing failure modes and how we want to mitigate those risks.”
The V-280 team is also looking at ballistic-resistant materials for the display. “A ballistic-tolerant screen is something we are looking at,” said Chavez, “like bulletproof glass on an armored car. But we don’t want to put something out there that is ballistically tolerant but constantly fails.”
Chavez sees the instrument panel, smart helmet and data projected onto the windshield as providing a triple-redundant system, able to display enough data either in concert or independently to ensure safety of flight. “A lot of the flight-critical information is going to be distributed across the [helmet] visor screen and the windshield. As on the F-35, the visor integrates with PDAS sensors on different parts of the aircraft to provide a 360-degree spherical view of the world around you. That would just be streamed into the helmet and distributed across the visor as the operator wants to customize it,” he said.
KEEPING PILOTS FOCUSED
Another critical challenge is keeping such a massive display from overwhelming the pilots with information or tempting them to fly with eyes only in the cockpit. “It is a massive display and it is very eye-catching, but the last thing we want is for pilots to be mesmerized by it. They need to be eyes out as well. That will be a balancing act that we develop over time,” Chavez said.
Sensors will detect aircraft condition, and system logic will display only the most critical information needed under any given conditions. Chavez gives some examples. “If you are entering a brownout at 100 feet agl, all displays go to a primary flight display; if your radar altimeter goes to 50 agl, certain information would vanish and the display would give you just the most critical information, such as an attitude indicator. There will be a predetermined logic to the system.”
Perhaps the giant display’s most impressive ability is to integrate data from the PDAS to provide a giant outside window with synthetic vision during limited or zero-visibility situations. “It’s basically the same as looking outside. That is definitely where we are headed with this display,” Chavez said.
Major Assembly Starts on Bell V-280 Valor Fuselage
SEAPOWER Magazine Online
FORT WORTH, Texas — Bell Helicopter, a Textron Inc. company, and Spirit AeroSystems Inc. announced in a June 15 release that major assembly has started on the Bell V-280 Valor fuselage.
“Spirit AeroSystems brings decades of composite manufacturing experience to the team which allows us to quickly build an aircraft like the V-280,” said Phil Anderson, Spirit AeroSystems senior vice president of Defense. “This is a major milestone for the technology demonstrator unit. Spirit AeroSystems is proud to be on Team Valor and we are excited to be designing and building the composite cabin and cockpit for the V-280.”
“U.S. ground forces require significant increase in speed and range to operate against and strike adversary systems much deeper than existing platforms,” said Mitch Snyder, executive vice president of Military Business for Bell Helicopter. “That is the vision for Future Vertical Lift. The V-280 advanced technology tiltrotor provides the Department of Defense (DoD) with unmatched speed, range and payload for expeditionary maneuver to win these future conflicts.
“We are confident in the capability that the V-280 will provide, and we are proud to have Spirit AeroSystems adding their expertise to Team Valor and to the V-280. Spirit AeroSystems beginning major assembly on the V-280 fuselage brings this high-performance aircraft one step closer to completion.”
The delivery of the first V-280 fuselage to the Bell Helicopter facility in Amarillo, Texas, is expected later this year. First flight of the V-280 Technology Demonstrator is anticipated in the second half of 2017.
With more than twice the speed and range of current helicopter platforms, the Bell V-280 is designed to provide combatant commanders with the ability to reach the battlefield while providing superior low-speed agility at the objective. The efficient speed and reduced reaction time provided by the V-280 will allow operators to outmaneuver their adversaries. The tiltrotor’s speed, range and payload significantly reduce logistical, security and medical footprints, freeing up personnel and additional combat power.
Bell Helicopter has led the formation of Team Valor, a group of preeminent aerospace companies bringing the best engineering resources and industrial capabilities to meet the DoD’s anticipated needs. Team Valor includes: Lockheed Martin, Spirit AeroSystems, Astronics, Eaton, General Electric, GKN Aerospace, Israel Aerospace Industries, Lord, Meggitt, Moog, and TRU Simulation and Training.
Sports-car' Performance Promised for Bell V-280
'Sports-car' Performance Promised for Bell V-280 | Defense: Aviation International News
Textron’s Bell Helicopter unit is pushing on with the development of its third-generation tiltrotor, the V-280 Valor, following an official program award from the Army’s Joint Multi-Role Technology Demonstrator (JMR-TD) last year. The agreement is part of the Department of Defense’s broader Future Vertical Lift (FVL) initiative. While Bell prepares the V-280 for first flight in 2017, Textron sister company TRU Simulation + Training is providing a cockpit “marketing simulator” that aviators are expected to be able to access at the Army Aviation Association of America (Quad-A) conference later this month (March 29-31) in Nashville.
“We’re going to show Army pilots the profile of how you fly a tiltrotor, especially the transition from hover to cruise mode,” said Keith Flail, Bell’s director of future vertical lift. “It’s a pretty sporty timeline we are on right now as we are developing our control laws [for the fly-by-wire flight controls] to get that embedded within the simulator. We think that is going to be very informative to the Army community and give them a greater understanding of how tiltrotors fly.”
The V-280 is designed to carry 11 fully outfitted troops, fly up to 800 nm at a maximum speed of 280 knots and satisfy the Army’s requirement for aircraft operations at up to 6,000 feet elevation at 95 deg F. Estimated mtow of the V-280 is approximately 30,000 pounds and the aircraft will be configured for utility and attack missions. The V-280 features six-foot-wide sliding side doors and a V-tail.
It differs significantly from the Bell/Boeing V-22 tiltrotor in several respects. On the V-22, the engines, gearboxes and prop-rotors all have to rotate as thrust direction is changed; on the V-280 only the gearboxes and prop-rotors rotate. The V-280 also eschews the forward wing sweep of the V-22. Going to a straight wing on the V-280 eliminates the need for a mid-wing gearbox and makes the wing easier to manufacture, according to Bell.
Flail said there will be distinct handling differences between the current-production Bell/Boeing V-22 and the V-280. “The V-22 is a great aircraft but it was designed in the 1980s with a lot of 1980s technology. We get to look back at lessons learned in terms of maintenance and handling. The V-22 is a very agile platform, but the V-280 is going to be even more so. The Army wants to focus on low-speed agility, so the V-280 will have about 50 percent more flapping capability in its rotor system than the V-22. That’s going to enable an even greater level of agility in all axes–pitch, roll, and yaw–so that you have that sports-car type of helicopter performance in the landing zones and objective areas. That’s a focus for the Army customer.”
The program is proceeding at a quick pace, with more than 200 Bell employees dedicated to it full-time and many others brought in part-time, as well as about 100 supplier employees on the team, Flail said. “This is a very exciting year for us. Right now we are heavily into detail design and releasing engineering [drawings] so we can make or buy the appropriate parts. This year we also will have critical design review for all of our subsystems as well as the air vehicle critical design reviews this summer, which is tied closely to the final design and risk report that is due this summer to the government. Then we will start manufacturing and fabricating, which will allow us to start build and assembly in Amarillo [Texas] this summer. We will be building the wing, fuselage and nacelle structure this summer and deliver those and hydraulic, fuel cell and drive components this fall as well. So there is a lot of activity this year.”
Bell has numerous supplier partners on the V-280. In 2013 it announced it would team with Lockheed Martin on the aircraft with the latter providing integrated avionics, sensors and weapons. Other partners include TRU(marketing simulator and desktop maintenance trainer), Moog (flight controls), GE Aviation (T64-GE-419 engines), GKN (tail), Spirit AeroSystems (composite fuselage), Eaton (hydraulics and power generation), Astronics Advanced Electronic Systems (power distribution systems) and Israel Aerospace Industries (nacelles).
One of the supplier technologies the V-280 team is excited about is the Lockheed Martin so-called “smart helmets” coupled to the pilotage distributed aperture system (PDAS), similar to the system on the F-35. PDASuses a series of sensors on the aircraft linked to computer processors to generate images and stitch them together to provide the pilot with a real-time, 360-degree field of view outside the aircraft. “We’re going to demonstrate that on this phase of the JMR-TD,” Flail said. “I think this is a critical demonstration given all the focus that has been put on operations in a degraded visual environment.”
Bell is competing in the JMR-TD phase of FVL against a Sikorsky-Boeing team that is fielding the SB-1 Defiant, a medium-lift compound helicopter that will have contra-rotating rigid main rotor blades, a pusher propeller and fly-by-wire flight controls.
The potential spoils of the eventual winner of the JMR-TD could be as many as 4,000 aircraft by the year 2030 under FVL. The Army eventually wants FVL aircraft to be fitted with future advanced turbine engines that will post a 35-percent reduction in specific fuel consumption, an 80-percent improvement in power-to-weight ratio, a 20-percent improvement in design life (to more than 6,000 hours) and a 45-percent reduction in production/maintenance costs. The technologies for those engines remain under development and are not scheduled to be demonstrated until 2016. Those engines and some other forward-looking technologies will not fly on phase one JMR-TD aircraft in 2017 but could fly on phase two or Model Performance Specification (MPS) aircraft in 2019.
Flail said Bell is reducing technical risk on the V-280 by incorporating select aspects of the Bell 525 Relentless super-medium twin conventional helicopter that is expected to make its first flight this spring. They include parts of the fuselage design and components from the aircraft’s fly-by-wire control system. “The 525 is a great design and we really didn’t need to re-invent the wheel there,” he said. “The challenge every day is pushing the envelope on technology to reduce future risks, but staying on track with schedule, cost and performance objectives.
“Looking around the world today, there are more military missions that need revolutionary change in terms of the types of [air] assets that are required in terms of speed and range. The needs of these missions render legacy helicopters almost irrelevant,” Flail said.
V-280 Valor Helicopter - Army Technology
The V-280 Valor is a third-generation tilt-rotor vertical lift helicopter being designed by the US-based aircraft manufacturer, Bell Helicopter Textron. The helicopter is intended to meet the requirement of the Joint Multi-Role (JMR) Technology Demonstrator (TD) programme supporting the Future Vertical Lift (FVL) programme of the US Army.
In April 2013 the V-280 Valor was launched at the Army Aviation Association of America's (AAAA) annual professional forum and exposition held at Fort Worth, US. The aircraft is designed to perform multiple missions such as attack and transport with enhanced speed, maximum reach, and greater payloads.
The V-280 Valor will offer greater control both at low speeds and high speeds efficiently. The helicopter is currently in design concept phase. Bell Helicopter displayed a V-280 Valor mock-up in October 2013 at AUSA Annual Meeting & Exposition in Washington DC.
V-280 for the Joint Multi-Role Technology Demonstrator (JMR-TD) programme
The V-280 Valor helicopter was selected for the JMR-TD Phase I programme in June 2013. The Sikorsky-Boeing team's coaxial-rotor compound helicopter was also chosen for the programme.
The phase one of the JMR-TD programme will include the development of the rotorcraft, while phase two will deliver mission systems for the FVL programme. The $100bn FVL programme is expected to replace about 2,000 to 4,000 medium-lift rotorcraft in service with the US Army.
The V-280 Valor helicopter was classified as a category I proposal, citing its ability to meet all the requirements of the US Army. The technology investment agreement (TIA) for the JMR-TD was awarded in October 2013 and the flight testing is scheduled for 2017.
Design features of V-280 Valor helicopter
The V-280 Valor helicopter will integrate a clean sheet design with a V-tail configuration and fuselage of composite construction. The wings will be made of large cell carbon core.
The helicopter is designed to carry four crew members and 11 troops. It will feature two spacious 1.83m side doors for convenient entry and exit of armed forces. The aircraft will be fitted with a conventional retractable landing gear for better control during take-off and landing.
The V-280 helicopter will be equipped with triple redundant fly-by-wire flight control system for precision aircraft handling and better safety. The system helps to reduce the workload of pilots and weight of the aircraft while minimising the maintenance costs as compared to traditional flight control systems.
The aircraft will offer greater fuel efficiency resulting in smaller logistical footprint compared to other aircraft. The smaller logistical footprint helps to minimise the logistics support needed to move and maintain a warfighting force.
V-280 Valor helicopter engine
The power plant of the V-280 Valor helicopter will include two turbocraft engines coupled to three-bladed tiltrotor and drive units. The non-revolving and fixed engines will make the helicopter more stable during hover mode, and will provide better control.
The engines will be placed at the tip of the helicopter wings. The helicopter will be able to operate with a single engine in the event of loss or damage of the other engine.
Performance of V-280 Valor
The V-280 Valor helicopter will have a maximum cruise speed of 518km/h. It will have a combat range of 500nm to 800nm. The helicopter will offer twice the speed as well as range of the existing vertical lift helicopters.
It will be capable of operating at very hot temperatures of up to 95° and flying at an altitude of 6,000ft.
The helicopter will be a self deployable platform, unlike other helicopters requiring logistic support for shipping to area of operation. It can be strategically self-deployed to a range of 3,889km.
Contractors involved
Bell Helicopter Textron partnered with Lockheed Martin for the development of the V-280 Valor, in September 2013.
Moog was selected by Bell Helicopter Textron in October 2013 to design, manufacture and qualify an integrated flight control system for the helicopter. The system will include flight control computers, support software, and flight control actuation.
GE Aviation was selected to provide propulsion system for the Bell V-280. GKN Aerospace was contracted to design, develop and manufacture the V-tail aerostructure and ruddervators. Spirit AeroSystems agreed to design, develop and manufacture fuselage for the helicopter.
Bell Helicopter Textron also teamed with AGC Composites and Aerostructures to design, develop and manufacture the over wing fairing for the V-280 helicopter.
----------------------------------------------------------------------------------------------------------------------------------------------------
Bell Unveils Single-screen V-280 Cockpit
Bell Unveils Single-screen V-280 Cockpit | Defense: Aviation International News
by Mark Huber - May 21, 2015, 9:10 AM
Bell Helicopter is unveiling a single-screen instrument panel concept for its V-280 Valor next-generation military tiltrotor. The panel currently is installed in the V-280 mock-up, which will be on display in the Pentagon’s courtyard from June 2 to 4. The panel display is a collaborative effort among Bell, partner Lockheed Martin and Los Angeles-based Inhance Digital; the companies have been working together on the concept for the last 18 months.
While the team is likely a decade away from developing a system for a flying aircraft, it already has some definite ideas about its architecture. Bell was able to draw on technology developed for Lockheed Martin’s F-35 fighter, including “smart helmets” with PDAS (pilot displayed aperture systems), as well as ideas from commercial off-the-shelf technology. “The pilots who will be flying this aircraft are today’s eight-year-olds,” said Jeremy Chavez, project engineer on the V-280 program. “The aircraft would become operational during the 2025 to 2030 time frame, so we looked at trends where cockpits were heading: more touchscreen interactive capabilities. We looked at the technology currently on the commercial market and who the pilots will be operating the aircraft in that time frame. They have grown up with iPads, pinching and swiping screens. That kind of thing will be highly intuitive to them.”
SYSTEM SURVIVABILITY IS KEY
While the panel is still in the concept stage, the team is focusing on developing a product that can incorporate and present an enormous amount of data and imagery to the pilots from both their own and other aircraft in logical sequence and is ballistically survivable. One idea on the latter is to construct the screen from a series of small mosaic displays that stitch together a larger image. “If a round pierced the screen it might take out one or two tiles, but the rest of the screen would function around it, sort of like poking your finger through a screen door. The screen is still intact; you just have a localized area where the screen is not functioning,” Chavez said.
This survivability is particularly critical since most of the switchology aboard the aircraft will be eliminated and replaced with inputs made directly on the touchscreen. “You won’t have all the toggle switches you have in today’s cockpit, but there will be back-ups that we will develop with the survivability group,” Chavez said. “With the mosaic design, you don’t lose the entire screen. You can move information off the damaged area or the display control system would be smart enough to know not to display critical information in the damaged area and would automatically move it off to the side… Beyond that we are still developing failure modes and how we want to mitigate those risks.”
The V-280 team is also looking at ballistic-resistant materials for the display. “A ballistic-tolerant screen is something we are looking at,” said Chavez, “like bulletproof glass on an armored car. But we don’t want to put something out there that is ballistically tolerant but constantly fails.”
Chavez sees the instrument panel, smart helmet and data projected onto the windshield as providing a triple-redundant system, able to display enough data either in concert or independently to ensure safety of flight. “A lot of the flight-critical information is going to be distributed across the [helmet] visor screen and the windshield. As on the F-35, the visor integrates with PDAS sensors on different parts of the aircraft to provide a 360-degree spherical view of the world around you. That would just be streamed into the helmet and distributed across the visor as the operator wants to customize it,” he said.
KEEPING PILOTS FOCUSED
Another critical challenge is keeping such a massive display from overwhelming the pilots with information or tempting them to fly with eyes only in the cockpit. “It is a massive display and it is very eye-catching, but the last thing we want is for pilots to be mesmerized by it. They need to be eyes out as well. That will be a balancing act that we develop over time,” Chavez said.
Sensors will detect aircraft condition, and system logic will display only the most critical information needed under any given conditions. Chavez gives some examples. “If you are entering a brownout at 100 feet agl, all displays go to a primary flight display; if your radar altimeter goes to 50 agl, certain information would vanish and the display would give you just the most critical information, such as an attitude indicator. There will be a predetermined logic to the system.”
Perhaps the giant display’s most impressive ability is to integrate data from the PDAS to provide a giant outside window with synthetic vision during limited or zero-visibility situations. “It’s basically the same as looking outside. That is definitely where we are headed with this display,” Chavez said.
Major Assembly Starts on Bell V-280 Valor Fuselage
SEAPOWER Magazine Online
FORT WORTH, Texas — Bell Helicopter, a Textron Inc. company, and Spirit AeroSystems Inc. announced in a June 15 release that major assembly has started on the Bell V-280 Valor fuselage.
“Spirit AeroSystems brings decades of composite manufacturing experience to the team which allows us to quickly build an aircraft like the V-280,” said Phil Anderson, Spirit AeroSystems senior vice president of Defense. “This is a major milestone for the technology demonstrator unit. Spirit AeroSystems is proud to be on Team Valor and we are excited to be designing and building the composite cabin and cockpit for the V-280.”
“U.S. ground forces require significant increase in speed and range to operate against and strike adversary systems much deeper than existing platforms,” said Mitch Snyder, executive vice president of Military Business for Bell Helicopter. “That is the vision for Future Vertical Lift. The V-280 advanced technology tiltrotor provides the Department of Defense (DoD) with unmatched speed, range and payload for expeditionary maneuver to win these future conflicts.
“We are confident in the capability that the V-280 will provide, and we are proud to have Spirit AeroSystems adding their expertise to Team Valor and to the V-280. Spirit AeroSystems beginning major assembly on the V-280 fuselage brings this high-performance aircraft one step closer to completion.”
The delivery of the first V-280 fuselage to the Bell Helicopter facility in Amarillo, Texas, is expected later this year. First flight of the V-280 Technology Demonstrator is anticipated in the second half of 2017.
With more than twice the speed and range of current helicopter platforms, the Bell V-280 is designed to provide combatant commanders with the ability to reach the battlefield while providing superior low-speed agility at the objective. The efficient speed and reduced reaction time provided by the V-280 will allow operators to outmaneuver their adversaries. The tiltrotor’s speed, range and payload significantly reduce logistical, security and medical footprints, freeing up personnel and additional combat power.
Bell Helicopter has led the formation of Team Valor, a group of preeminent aerospace companies bringing the best engineering resources and industrial capabilities to meet the DoD’s anticipated needs. Team Valor includes: Lockheed Martin, Spirit AeroSystems, Astronics, Eaton, General Electric, GKN Aerospace, Israel Aerospace Industries, Lord, Meggitt, Moog, and TRU Simulation and Training.
Sports-car' Performance Promised for Bell V-280
'Sports-car' Performance Promised for Bell V-280 | Defense: Aviation International News
Textron’s Bell Helicopter unit is pushing on with the development of its third-generation tiltrotor, the V-280 Valor, following an official program award from the Army’s Joint Multi-Role Technology Demonstrator (JMR-TD) last year. The agreement is part of the Department of Defense’s broader Future Vertical Lift (FVL) initiative. While Bell prepares the V-280 for first flight in 2017, Textron sister company TRU Simulation + Training is providing a cockpit “marketing simulator” that aviators are expected to be able to access at the Army Aviation Association of America (Quad-A) conference later this month (March 29-31) in Nashville.
“We’re going to show Army pilots the profile of how you fly a tiltrotor, especially the transition from hover to cruise mode,” said Keith Flail, Bell’s director of future vertical lift. “It’s a pretty sporty timeline we are on right now as we are developing our control laws [for the fly-by-wire flight controls] to get that embedded within the simulator. We think that is going to be very informative to the Army community and give them a greater understanding of how tiltrotors fly.”
The V-280 is designed to carry 11 fully outfitted troops, fly up to 800 nm at a maximum speed of 280 knots and satisfy the Army’s requirement for aircraft operations at up to 6,000 feet elevation at 95 deg F. Estimated mtow of the V-280 is approximately 30,000 pounds and the aircraft will be configured for utility and attack missions. The V-280 features six-foot-wide sliding side doors and a V-tail.
It differs significantly from the Bell/Boeing V-22 tiltrotor in several respects. On the V-22, the engines, gearboxes and prop-rotors all have to rotate as thrust direction is changed; on the V-280 only the gearboxes and prop-rotors rotate. The V-280 also eschews the forward wing sweep of the V-22. Going to a straight wing on the V-280 eliminates the need for a mid-wing gearbox and makes the wing easier to manufacture, according to Bell.
Flail said there will be distinct handling differences between the current-production Bell/Boeing V-22 and the V-280. “The V-22 is a great aircraft but it was designed in the 1980s with a lot of 1980s technology. We get to look back at lessons learned in terms of maintenance and handling. The V-22 is a very agile platform, but the V-280 is going to be even more so. The Army wants to focus on low-speed agility, so the V-280 will have about 50 percent more flapping capability in its rotor system than the V-22. That’s going to enable an even greater level of agility in all axes–pitch, roll, and yaw–so that you have that sports-car type of helicopter performance in the landing zones and objective areas. That’s a focus for the Army customer.”
The program is proceeding at a quick pace, with more than 200 Bell employees dedicated to it full-time and many others brought in part-time, as well as about 100 supplier employees on the team, Flail said. “This is a very exciting year for us. Right now we are heavily into detail design and releasing engineering [drawings] so we can make or buy the appropriate parts. This year we also will have critical design review for all of our subsystems as well as the air vehicle critical design reviews this summer, which is tied closely to the final design and risk report that is due this summer to the government. Then we will start manufacturing and fabricating, which will allow us to start build and assembly in Amarillo [Texas] this summer. We will be building the wing, fuselage and nacelle structure this summer and deliver those and hydraulic, fuel cell and drive components this fall as well. So there is a lot of activity this year.”
Bell has numerous supplier partners on the V-280. In 2013 it announced it would team with Lockheed Martin on the aircraft with the latter providing integrated avionics, sensors and weapons. Other partners include TRU(marketing simulator and desktop maintenance trainer), Moog (flight controls), GE Aviation (T64-GE-419 engines), GKN (tail), Spirit AeroSystems (composite fuselage), Eaton (hydraulics and power generation), Astronics Advanced Electronic Systems (power distribution systems) and Israel Aerospace Industries (nacelles).
One of the supplier technologies the V-280 team is excited about is the Lockheed Martin so-called “smart helmets” coupled to the pilotage distributed aperture system (PDAS), similar to the system on the F-35. PDASuses a series of sensors on the aircraft linked to computer processors to generate images and stitch them together to provide the pilot with a real-time, 360-degree field of view outside the aircraft. “We’re going to demonstrate that on this phase of the JMR-TD,” Flail said. “I think this is a critical demonstration given all the focus that has been put on operations in a degraded visual environment.”
Bell is competing in the JMR-TD phase of FVL against a Sikorsky-Boeing team that is fielding the SB-1 Defiant, a medium-lift compound helicopter that will have contra-rotating rigid main rotor blades, a pusher propeller and fly-by-wire flight controls.
The potential spoils of the eventual winner of the JMR-TD could be as many as 4,000 aircraft by the year 2030 under FVL. The Army eventually wants FVL aircraft to be fitted with future advanced turbine engines that will post a 35-percent reduction in specific fuel consumption, an 80-percent improvement in power-to-weight ratio, a 20-percent improvement in design life (to more than 6,000 hours) and a 45-percent reduction in production/maintenance costs. The technologies for those engines remain under development and are not scheduled to be demonstrated until 2016. Those engines and some other forward-looking technologies will not fly on phase one JMR-TD aircraft in 2017 but could fly on phase two or Model Performance Specification (MPS) aircraft in 2019.
Flail said Bell is reducing technical risk on the V-280 by incorporating select aspects of the Bell 525 Relentless super-medium twin conventional helicopter that is expected to make its first flight this spring. They include parts of the fuselage design and components from the aircraft’s fly-by-wire control system. “The 525 is a great design and we really didn’t need to re-invent the wheel there,” he said. “The challenge every day is pushing the envelope on technology to reduce future risks, but staying on track with schedule, cost and performance objectives.
“Looking around the world today, there are more military missions that need revolutionary change in terms of the types of [air] assets that are required in terms of speed and range. The needs of these missions render legacy helicopters almost irrelevant,” Flail said.