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U.S Navy Announces Successful Test of Electromagnetic Catapult

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5/15/2015
Navy Announces Successful Test of Electromagnetic Catapult on CVN 78

WASHINGTON (NNS) -- The Navy conducted the first-ever, shipboard, full-speed catapult shots using the Electromagnetic Aircraft Launch System (EMALS) aboard the aircraft carrier Pre-Commissioning Unit (PCU) Gerald R. Ford (CVN 78), Naval Sea Systems Command announced May 15.

EMALS is a carrier-based launch system designed to expand the operational capability of the Navy's future carriers to include all current and future planned carrier aircraft. The recent test shots, known as "no-loads" because no aircraft or other loads were attached to the launching shuttle, successfully demonstrated the integrated catapult system. Using electromagnetic technology, the system delivers substantial improvements in system maintenance, increased reliability and efficiency, higher-launch energy capacity, and more accurate end-speed control, with a smooth acceleration at both high and low speeds. By allowing linear acceleration over time, electromagnetic catapults also place less stress on the aircraft.

"This is a very exciting time for the Navy," said Program Executive Officer for Aircraft Carriers Rear Adm. Tom Moore. "For the first time in over 60 years, we've just conducted 22 no load test shots using electricity instead of steam technology."

During the tests, generators within the ship produced an electric pulse, which was passed through power conditioning electronics to linear motors just below the flight deck surface. This energy allowed for the linear motors to propel the launching shuttle down the catapult track in excess of 180 knots before bringing the shuttle to a stop at the end of the track.

The next phase of EMALS testing, scheduled for this summer, will involve launching "dead-loads" off of the bow of CVN 78 into the James River. "Dead-loads" are large, wheeled, steel vessels weighing up to 80,000 pounds to simulate the weight of actual aircraft. The dead-loads will be launched from each catapult using a specific test sequence to verify that the catapult and its components are operating satisfactorily.

To date PCU Gerald R. Ford is 90 percent complete and 1550 Sailors have reported for introduction and training. CVN 78 will be commissioned in March 2016.

NEWPORT NEWS, Va. (June 5, 2015) As part of a joint test group, Sailors from Pre-Commissioning Unit Gerald R. Ford (CVN 78) prepare to launch a 16,000 lbs. sled from the ship's flight deck using the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful "dead-load" tests on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 2nd Class Cory Rose/Released)
150605-N-DW912-001.JPG

NEWPORT NEWS, Va. (June 5, 2015) A sled moves along the flight deck of Pre-Commissioning Unit Gerald R. Ford (CVN 78), during a test of the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wah/Releasedl)
150605-N-KK576-002.JPG


NEWPORT NEWS, Va. (June 5, 2015) As part of a joint test group, Sailors from the future USS Gerald R. Ford (CVN 78) prepare to launch a "dead-load" from the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-006.JPG


NEWPORT NEWS, Va. (June 5, 2015) As part of a joint test group, Sailors from the future USS Gerald R. Ford (CVN 78) prepare to launch a "dead-load" from the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-007.JPG

NEWPORT NEWS, Va. (June 5, 2015) A joint Electromagnetic Aircraft Launch System (EMALS) test group prepares a sled for EMALS "dead-load" testing. Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-008.JPG

NEWPORT NEWS, Va. (June 5, 2015) A 16,000 lbs. sled lands in the James River, following a successful launch from Pre-Commissioning Unit Gerald R. Ford's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful "dead-load" tests on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 2nd Class Cory Rose/Released)
150605-N-DW912-002.JPG

NEWPORT NEWS, Va. (June 5, 2015) Sailors from the future USS Gerald R. Ford (CVN 78) walk the ship's flight deck following the first "dead-load" test of the ship's Electromagnetic Aircraft Launch System. Ford completed two successful dead-load launches on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
web_150605-N-KK576-011.JPG

NEWPORT NEWS, Va. (June 5, 2015) Tugboats retrieve a sled from the James River in Newport News, Va., following a "dead-load" test of the Electromagnetic Aircraft Launch System (EMALS) aboard the future USS Gerald R. Ford (CVN 78). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-010.JPG
 
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Test of Electromagnetic Catapult EMALS on CVN 78 Ford class Aircraft Carrier
 
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5/15/2015
Navy Announces Successful Test of Electromagnetic Catapult on CVN 78

WASHINGTON (NNS) -- The Navy conducted the first-ever, shipboard, full-speed catapult shots using the Electromagnetic Aircraft Launch System (EMALS) aboard the aircraft carrier Pre-Commissioning Unit (PCU) Gerald R. Ford (CVN 78), Naval Sea Systems Command announced May 15.

EMALS is a carrier-based launch system designed to expand the operational capability of the Navy's future carriers to include all current and future planned carrier aircraft. The recent test shots, known as "no-loads" because no aircraft or other loads were attached to the launching shuttle, successfully demonstrated the integrated catapult system. Using electromagnetic technology, the system delivers substantial improvements in system maintenance, increased reliability and efficiency, higher-launch energy capacity, and more accurate end-speed control, with a smooth acceleration at both high and low speeds. By allowing linear acceleration over time, electromagnetic catapults also place less stress on the aircraft.

"This is a very exciting time for the Navy," said Program Executive Officer for Aircraft Carriers Rear Adm. Tom Moore. "For the first time in over 60 years, we've just conducted 22 no load test shots using electricity instead of steam technology."

During the tests, generators within the ship produced an electric pulse, which was passed through power conditioning electronics to linear motors just below the flight deck surface. This energy allowed for the linear motors to propel the launching shuttle down the catapult track in excess of 180 knots before bringing the shuttle to a stop at the end of the track.

The next phase of EMALS testing, scheduled for this summer, will involve launching "dead-loads" off of the bow of CVN 78 into the James River. "Dead-loads" are large, wheeled, steel vessels weighing up to 80,000 pounds to simulate the weight of actual aircraft. The dead-loads will be launched from each catapult using a specific test sequence to verify that the catapult and its components are operating satisfactorily.

To date PCU Gerald R. Ford is 90 percent complete and 1550 Sailors have reported for introduction and training. CVN 78 will be commissioned in March 2016.

NEWPORT NEWS, Va. (June 5, 2015) As part of a joint test group, Sailors from Pre-Commissioning Unit Gerald R. Ford (CVN 78) prepare to launch a 16,000 lbs. sled from the ship's flight deck using the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful "dead-load" tests on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 2nd Class Cory Rose/Released)
150605-N-DW912-001.JPG

NEWPORT NEWS, Va. (June 5, 2015) A sled moves along the flight deck of Pre-Commissioning Unit Gerald R. Ford (CVN 78), during a test of the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wah/Releasedl)
150605-N-KK576-002.JPG


NEWPORT NEWS, Va. (June 5, 2015) As part of a joint test group, Sailors from the future USS Gerald R. Ford (CVN 78) prepare to launch a "dead-load" from the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-006.JPG


NEWPORT NEWS, Va. (June 5, 2015) As part of a joint test group, Sailors from the future USS Gerald R. Ford (CVN 78) prepare to launch a "dead-load" from the ship's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-007.JPG

NEWPORT NEWS, Va. (June 5, 2015) A joint Electromagnetic Aircraft Launch System (EMALS) test group prepares a sled for EMALS "dead-load" testing. Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-008.JPG

NEWPORT NEWS, Va. (June 5, 2015) A 16,000 lbs. sled lands in the James River, following a successful launch from Pre-Commissioning Unit Gerald R. Ford's Electromagnetic Aircraft Launch System (EMALS). Ford completed two successful "dead-load" tests on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 2nd Class Cory Rose/Released)
150605-N-DW912-002.JPG

NEWPORT NEWS, Va. (June 5, 2015) Sailors from the future USS Gerald R. Ford (CVN 78) walk the ship's flight deck following the first "dead-load" test of the ship's Electromagnetic Aircraft Launch System. Ford completed two successful dead-load launches on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
web_150605-N-KK576-011.JPG

NEWPORT NEWS, Va. (June 5, 2015) Tugboats retrieve a sled from the James River in Newport News, Va., following a "dead-load" test of the Electromagnetic Aircraft Launch System (EMALS) aboard the future USS Gerald R. Ford (CVN 78). Ford completed two successful dead-loads on the initial test day; testing will continue over the next several weeks. (U.S. Navy Photo by Mass Communication Specialist 1st Class Joshua J. Wahl/Released)
150605-N-KK576-010.JPG

Brilliant news
 
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A recent test of Emals proved that it can haul up to 80,000lbs (36,300kg) of dead load steel into the air. For comparison an F-35 has a maximum takeoff weight of 60,000lb (27,000kg).

The 'dead-load' - a wheeled steel sled – was launched aboard the Gerald R. Ford carrier into the James River in Virginia.

According to the US Navy, Friday's test showed how the electromagnetic catapult provided much smoother acceleration, placing less stress on the aircraft.

This is because it uses a linear motor drive instead of the conventional steam piston drive to provide a steadier acceleration speed.

Eventually, the system could launch fighter jets to speeds reaching 240mph (390km/h).

The Emals system is made up of two main parts: long stationary beams, or stators, and a carriage, sandwiched between the two beams that can slide back and forth.

Each beam is made up of segments that contain the wiring needed to energise them and turn them into an electromagnetic force to propel the carriage.

After connecting the carriage, aircraft are electro-magnetically pushed and pulled down the catapult until airborne.

According to Air and Space, an electromagnetic catapult can launch every 45 seconds.

Each three-second launch can consume as much as 100 million watts of electricity, about as much as a small town uses in the same amount of time.

Smoother launches by Emals will be vital if more advanced aircraft carriers planned for the future are to be launched by catapult.

It has a lower system weight than the existing steam systems, and needs less maintenance, the Navy claims.

Emals also requires less space because it does away with the steam catapult's piping, pumps, motors and control systems.

'This is a very exciting time for the Navy,' said Program Executive Officer for Aircraft Carriers Rear AdmiralTom Moore.

'For the first time in over 60 years, we've just conducted 22 no load test shots using electricity instead of steam technology.'

According to Ubergizmo, the dead-load launches will continue to be tested, and it may take some time the system is tested with a live jet.
 
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NEWPORT NEWS, Va. (June 16, 2015) Ship's sponsor Susan Ford Bales, daughter of former President Gerald R. Ford, connects a test sled to the Electromagnetic Aircraft Launch System (EMALS) aboard the aircraft carrier Pre-Commissioning Unit (PCU) Gerald R. Ford (CVN 78) during an EMALS test. The test is a major step towards the scheduled delivery of Gerald R. Ford in 2016. (U.S. Navy photo/Released)
web_150616-N-XU135-013.JPG

NEWPORT NEWS, Va. (June 16, 2015) Ship's sponsor Susan Ford Bales, daughter of former President Gerald R. Ford, autographs a test sled during a test of the Electromagnetic Aircraft Launch System (EMALS) aboard the aircraft carrier Pre-Commissioning Unit (PCU) Gerald R. Ford (CVN 78). The test is a major step towards the scheduled delivery of Gerald R. Ford in 2016. (U.S. Navy photo by Mass Communication Specialist 2nd Class Cory Rose/Released)
web_150616-N-DW912-019.JPG

NEWPORT NEWS, Va. (June 16, 2015) Ship's sponsor Susan Ford Bales, daughter of former President Gerald R. Ford, gives the signal to launch a test sled during a test of the Electromagnetic Aircraft Launch System (EMALS) aboard the aircraft carrier Pre-Commissioning Unit (PCU) Gerald R. Ford (CVN 78). The test is a major step towards the scheduled delivery of Gerald R. Ford in 2016. (U.S. Navy photo by Mass Communication Specialist 2nd Class Cory Rose/Released)
web_150616-N-DW912-030.JPG
 
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