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Quietly, India is helping build world’s largest nuclear fusion reactor

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Quietly, India is helping build world’s largest nuclear fusion reactor
Published August 29, 2015 | By admin
SOURCE: Business-standard.

JETs-fusion-reactor-007.jpg


Near the banks of the Sabarmati, in the green city of Gandhinagar, a team of 122 scientists and engineers from across India is working silently on building some crucial nuclear components. These are meant to power the world’s largest nuclear reactor, coming up in the Cadarache province of southern France.

At a time when an impasse over the Indo-US nuclear deal has been broken (in January) and both countries are looking forward to steering their ‘123 agreement’, and when the world is talking about nuclear non-proliferation, India is working diligently to build the InternationalThermonuclear Experimental Reactor (ITER) by 2019.

Amid hushed voices on the threat that nuclear power might pose and past horrors, ITER’s motivated team of scientists and trainees works in tandem with the Institute for Plasma Research (IPR).
A mega international nuclear fusion research & engineering project, ITER is currently building the world’s largest experimental tokamak nuclear fusion reactor. A tokamak is a device that uses a magnetic field to confine plasma (fourth state of matter) in the shape of a torus.

The ITER project aims to make the long-awaited transition from experimental studies of plasma physics to full-scale electricity-producing fusion power plants. It is seen as a method for electricity production from fusion energy — one for the future. The most vital aim is to produce at least 10 times more thermal energy than that required to operate it. This energy could be converted into electricity in future power-producing reactors. Scientists have dreamt of accomplishing this feat for half a century, but it wasn’t until 2006 that some progress was made with the formation of ITER.

ITER’s mission is to demonstrate the feasibility of fusion power, and to prove it can work without any negative impact.
Conceptualised in 1985, after an initiative by President Mikhail Gorbachov of the erstwhile Soviet Union and President Ronald Reagan of the US, the ITER project is funded and run by seven member entities — the European Union, India, Japan, China, Russia, South Korea and the US. It will be built mostly through in-kind contributions by the partners, where they manufacture the ITER components assigned to them through their representative Domestic Agencies (DAs). These components are then delivered to the ITER site for final assembling.

The ITER fusion reactor has been designed to produce 500 Mw of output power, with an input of just 50 Mw to operate. Production of more energy from the fusion process than that required to initiate the machine — ITER’s main aim — is unprecedented for fusion reactors.

The construction phase of the facility is expected to be completed in 2019; it will start commissioning the reactor the same year and initiate plasma experiments in 2020. Full deuterium-tritium fusion experiments will start in 2027. If ITER becomes operational, it will become the largest magnetic confinement plasma physics experiment in use, surpassing the Joint European Torus.

India is providing a 10th of the components for the massive nuclear complex being set up at Cadarache. New Delhi is contributing what on completion in 2021 will be the world’s largest refrigerator. The cryostat acts like a thermos flask but operates at some of the lowest temperatures seen in the universe — at minus 269 degrees celsius. This is used for keeping the special super conducting magnets at the low temperature at which they need to operate. The entire fusion system will collapse if it can’t be kept cold.

India is also expected to contribute about Rs 9,000 core over the next decade to the project, paying a little under 10 per cent of the total cost.

Ratan K Sinha, chairman of the Atomic Energy Commission, Mumbai, had recently remarked: “Participation of India in the ITER project, with its immense scientific talent and industrial competence, has provided an opportunity to India to master cutting-edge technologies.”

Quietly, India is helping build world's largest nuclear fusion reactor | Business Standard News
 
Larsen & Toubro Ltd will manufacture ITER Cryostat

On 17 August 2012, the contract for the manufacturing of the 3,800 ton steel-structure was signed with the Indian company Larsen & Toubro (L&T) Ltd.

The cryostat forms the vacuum-tight container surrounding the ITER vacuum vessel and the superconducting magnets and acts essentially as a very large refrigerator. It will be made of stainless steel with thicknesses ranging from 50 mm to 250 mm. The structure will have to withstand a vacuum pressure of 1 x 10 -4 Pa; the pump volume is designed for 8,500 m3. Its overall dimensions will be 29.4 metres in diameter and 29 metres in height. The heavyweight will weigh in at more than 3,800 tons, making it the largest vacuum vessel ever built out of stainless steel.



The ITER cryostat will be a fully welded stainless steel cylindrical vacuum/pressure chamber with overall dimensions of roughly 29.4 metres in diameter, 29 metres in height and a finished weight of 3,850 metric tons.
The ITER cryostat will be the world's largest high-vacuum pressure chamber.The cryostat will have 23 penetrations to allow internal access for maintenance as well as over 200 penetrations—some as large as four metres in size—providing access to the vacuum vessel for cooling systems, magnet feeders, auxiliary heating, diagnostics, and the removal of blanket sections and parts of the divertor. Large bellows will be used between the cryostat and the vacuum vessel to allow for thermal contraction and expansion in the structures.

The design of the ITER cryostat represented a huge international endeavour involving engineers and technicians from both the ITER Organization and the Indian Domestic Agency. "The cryostat is an essential part of the ITER machine. Seeing this huge component taking shape in the factory is certainly important and encouraging news. It means that the ITER project has entered a decisive phase," ITER Director-General Osamu Motojima said.

The cryostat will be manufactured by the Heavy Engineering division of L&T at its Hazira plant, near Surat, Western India in the state of Gujarat. It will be dispatched in 54 modules to the ITER site in Cadarache, as it cannot be transported in its entire size. The cryostat modules will be pre-assembled in a temporary workshop at the ITER site and then transported to the Tokamak Pit, where they will be welded together by using the advanced "narrow groove all position gas tungsten arc welding technique."

Mr. M.V. Kotwal, member of L&T Board and president of L&T Heavy Engineering, stated: "L&T is proud to be part of this mammoth global collaborative research to build a greener planet."

Larsen & Toubro Ltd will manufacture ITER Cryostat
 
Larsen & Toubro Ltd will manufacture ITER Cryostat

On 17 August 2012, the contract for the manufacturing of the 3,800 ton steel-structure was signed with the Indian company Larsen & Toubro (L&T) Ltd.

The cryostat forms the vacuum-tight container surrounding the ITER vacuum vessel and the superconducting magnets and acts essentially as a very large refrigerator. It will be made of stainless steel with thicknesses ranging from 50 mm to 250 mm. The structure will have to withstand a vacuum pressure of 1 x 10 -4 Pa; the pump volume is designed for 8,500 m3. Its overall dimensions will be 29.4 metres in diameter and 29 metres in height. The heavyweight will weigh in at more than 3,800 tons, making it the largest vacuum vessel ever built out of stainless steel.



The ITER cryostat will be a fully welded stainless steel cylindrical vacuum/pressure chamber with overall dimensions of roughly 29.4 metres in diameter, 29 metres in height and a finished weight of 3,850 metric tons.
The ITER cryostat will be the world's largest high-vacuum pressure chamber.The cryostat will have 23 penetrations to allow internal access for maintenance as well as over 200 penetrations—some as large as four metres in size—providing access to the vacuum vessel for cooling systems, magnet feeders, auxiliary heating, diagnostics, and the removal of blanket sections and parts of the divertor. Large bellows will be used between the cryostat and the vacuum vessel to allow for thermal contraction and expansion in the structures.

The design of the ITER cryostat represented a huge international endeavour involving engineers and technicians from both the ITER Organization and the Indian Domestic Agency. "The cryostat is an essential part of the ITER machine. Seeing this huge component taking shape in the factory is certainly important and encouraging news. It means that the ITER project has entered a decisive phase," ITER Director-General Osamu Motojima said.

The cryostat will be manufactured by the Heavy Engineering division of L&T at its Hazira plant, near Surat, Western India in the state of Gujarat. It will be dispatched in 54 modules to the ITER site in Cadarache, as it cannot be transported in its entire size. The cryostat modules will be pre-assembled in a temporary workshop at the ITER site and then transported to the Tokamak Pit, where they will be welded together by using the advanced "narrow groove all position gas tungsten arc welding technique."

Mr. M.V. Kotwal, member of L&T Board and president of L&T Heavy Engineering, stated: "L&T is proud to be part of this mammoth global collaborative research to build a greener planet."

Larsen & Toubro Ltd will manufacture ITER Cryostat

I had the opportunity work on ITER Project when I was in IPR, Ahmedabad way back in 2009-2010 as a part of research project.

We designed a table top tokamak for demonstrative and analytical purposes, fun times. Lost touch after a while

Good to know how far they have progressed.
 
Are you a physicist ? :)

No, i work mainly in financial domain now- wear many hats.

The work in IPR and association with ITER was a part of 6 month research project when I had my engineer hat on.
 
It was utterly stupid to commit to ITER. The technology has been superseded by other avenues to sustained fusion.
ITER route will never produce sustained fusion. Even the magnetic technology used to contain plasma within ITER has been superseded by far far cheaper much much smaller and better methods. This is a hugely expensive white elephant which sucks money and at best will tell us how NOT to achieve sustained fusion.
India should have better commited its resources to building a basic research intitution looking at all avenues than ITER.
Fusion is the future. ITER is not the way
 
It was utterly stupid to commit to ITER. The technology has been superseded by other avenues to sustained fusion.
ITER route will never produce sustained fusion. Even the magnetic technology used to contain plasma within ITER has been superseded by far far cheaper much much smaller and better methods. This is a hugely expensive white elephant which sucks money and at best will tell us how NOT to achieve sustained fusion.
India should have better commited its resources to building a basic research intitution looking at all avenues than ITER.
Fusion is the future. ITER is not the way

Can you elaborate on the cheaper, smaller and better methods. We didn't just wake up one day and commit to ITER. When India became part of ITER it was one of the leading multinational effort for sustained and viable fusion tech.

I am scientifically curious about what other methods have superseded methods, don't spare the details as being an engineer who has worked on tokamak design I will be capable of making sense of them.

I am hoping for an informed and productive debate on this; as I have not kept track of latest development and very curious to know about alternative methods and designs by US and China.
 
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