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'A new era': First BE-4 Vulcan Centaur rocket begins journey from Decatur to Cape Canaveral

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The debut of the mighty BE-4 is not far away.

Jan. 11—Eight years in development, the first Vulcan Centaur rocket left United Launch Alliance's Decatur factory Tuesday morning to begin the journey aboard a ULA ship to Cape Canaveral, Florida, where it is expected to launch by the end of March.

"We've been working on this for many years," said Mark Peller, ULA's vice president of Vulcan development, as he watched the rocket being loaded on the 312-foot-long R/S RocketShip docked off Red Hat Road. "This is the result of a lot of hard work and it's really the start of a new era for our company. Vulcan is our future. It's a great rocket and we're excited about it."

The inaugural Vulcan mission will carry a payload that includes two prototype Amazon satellites, the first two to be launched as part of its Project Kuiper. Amazon plans to eventually place a constellation of 3,236 satellites in orbit that will provide global broadband internet access. Forty-seven of the 92 planned launches of Amazon satellites were contracted to ULA, and 38 of those will be aboard the Vulcan.

The payload will also include an Astrobotic Peregrine lander, which will land on the moon. Peregrine will carry a set of payloads for NASA through its Commercial Lunar Payload Services program as well as from other space agencies and companies. Peregrine is designed to carry up to 265 pounds to the lunar surface after it detaches from the rocket's upper stage.

Finally, the upper stage of the rocket will deliver a payload into deep space for Celestis Inc.

"It's a memorial spaceflight," said Celestis spokesperson Pazia Schonfeld. "On this mission Celestis will be launching cremated remains of people from all over the world, but in addition to that they will be launching the cremated remains" and DNA of numerous people associated with "Star Trek."

Christened the Enterprise Flight after "Star Trek's" USS Enterprise, it will include cremated remains from "Star Trek" creator Gene Rodenberry, Nichelle Nichols (who played Uhura), James Doohan (who played Scotty) and cremated remains or DNA samples from others involved in the "Star Trek" shows.

Peller said the trip to Cape Canaveral will take about a week.

"After that we'll mount it to the launch platform. We'll have a series of tests we'll run on it, because it's the first time we've flown this rocket, which includes a flight readiness firing where we actually load the rocket propellant and fire the engines for a short duration. That's the final verification of its readiness to fly," he said. "Then later in the first quarter of this year we'll fly our inaugural mission of Vulcan."

The Vulcan Centaur is a heavy-lift rocket that, when joined with its payload faring on the launch pad, will be 202 feet tall and weigh 1.2 million pounds.

Peller said the ULA team is proud of the work it has done on the Vulcan Centaur.

"We started early concept work on it over eight years ago, doing some initial technology development and assessing the market and the market's needs and what type of product we'd bring forward. We really started in earnest with full-scale development about six years ago," he said.

The inaugural launch has been delayed several times, primarily due to delays in development of the two BE-5 rocket engines built by Jeff Bezos' Blue Origin. They arrived at the ULA plant in late October.

Peller said six more Vulcan Centaurs are in "various stages of construction" at the Decatur plant.

The first flight, a commercial mission, is part of ULA's requirement to obtain U.S. Space Force certification of the new launch vehicle. Peller said full certification is planned before the Vulcan is slated to launch its first national security mission in the fourth quarter of this year.

ULA's Decatur plant announced plans for 51 additional jobs and $356 million in expansions in 2022, largely spurred by Vulcan development and the Amazon contract. Its partner Beyond Gravity, located on the ULA property, also announced a $42 million expansion that's adding 158 jobs.

Jeremy Nails, chairman of the Morgan County Economic Development Association, was at ULA on Tuesday morning and said ULA's value to the Decatur area goes beyond its direct financial impact.

"Having the most reliable rocket company in the world and having a first-class facility here, and they're adding to it, really puts a feather in our cap. We're happy to have it. Their expansion and plans are going to solidify their presence here for a long time. This Vulcan rocket is their future and it's going to be their workhorse for many years to come," Nails said.

He said ULA is among the existing Morgan County companies that he highlights during efforts to recruit new industries.

"Our existing industries show who we are. It shows you have a first-class talent in the area in terms of job skills. It allows us to say, 'These guys are here; they're successful and expanding. You can be successful too with a location here.'"

Peller said ULA has not been affected in Decatur by a labor shortage that has caused problems for many employers, in part because it's increasingly easy to recruit workers with needed expertise to north Alabama.

"We have over 20 years of doing business here and building rockets, and it's been a great partnership here in Alabama, with Morgan County and the city of Decatur," Peller said. "It's a very talented workforce here, whether it's engineers or technicians or all the different skills we need. It's a great place to do business."


The BE-4 engine is the “most powerful liquefied natural gas fueled rocket engine ever developed,” according to Blue Origin.
 
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Stack it up! ULA assembles 1st Vulcan Centaur rocket ahead of debut launch (photos)​

The powerful Vulcan Centaur could fly for the first time in the next few months, if testing campaigns go to plan.

The Vulcan first stage is hoisted into the Vertical Integration Facility at Florida's Cape Canaveral Space Force Station in late January 2023.

The Vulcan first stage is hoisted into the Vertical Integration Facility at Florida's Cape Canaveral Space Force Station in late January 2023. (Image credit: United Launch Alliance)
A powerful new rocket is all stacked up.


The Vulcan Centaur, a next-generation booster from long-time rocket maker United Launch Alliance (ULA), has been assembled at Cape Canaveral Space Force Station in Florida ahead of its debut launch, which is targeted to take place in the next few months.

Stacking occurred on Jan. 25 and Jan. 26. Testing of the rocket stages, launch platform and ground systems are expected "over the next few weeks" before Vulcan rolls out to the launch pad for fuel loading and countdown practice, ULA officials wrote in a blog post(opens in new tab) on Monday (Feb. 6).

Once that's all done, Vulcan will complete ground testing with a simulated countdown and a brief firing of its main engines to get it ready for its first mission, called Certification Flight-1.

Vulcan Centaur will replace ULA's long-standing Atlas V and Delta IV rockets, which are certified for commercial, government and national security missions by the U.S. Space Force.

Vulcan Centaur is a 202-foot-tall (67 meters) rocket equipped with a Centaur V upper stage and up to six solid rocket boosters. The first stage is powered by two BE-4 methane-liquid oxygen engines built by Blue Origin, Jeff Bezos' spaceflight company.

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The Vulcan first stage is guided into a facility ahead of stacking by United Launch Alliance. (Image credit: United Launch Alliance)

Certification-1 is tentatively targeted for the first quarter of 2023. The mission will loft two demonstration satellites for Amazon's Project Kuiper broadband constellation, along with a Celestis Memorial Spaceflight payload and a commercial moon lander called Peregrine.

Pittsburgh-based company Astrobotic, the maker of Peregrine, is aiming to be one of the first private outfits to land on the moon in 2023; given several missions are en route or readying for lunar launch, it is hard to predict if Peregrine will be first on the surface.
 

ULA rolls 1st Vulcan Centaur rocket to launch pad for testing (photos)​

The brand-new rocket is scheduled to fly for the first time less than two months from now.

ULA rolled its first Vulcan Centaur rocket to Cape Canaveral Space Force Station's Space Launch Complex-41 for testing on March 9, 2023.

ULA rolled its first Vulcan Centaur rocket to Cape Canaveral Space Force Station's Space Launch Complex-41 for testing on March 9, 2023. (Image credit: ULA)


United Launch Alliance (ULA) just took its brand-new rocket out to the pad for the first time ever.


On Thursday (March 9), ULA rolled its first Vulcan Centaur rocket from the Vertical Integration Facility (VIF) to Space Launch Complex-41 at Florida's Cape Canaveral Space Force Station.

The move is part of the prep work for Vulcan Centaur's debut liftoff, which is targeted for no earlier than May 4. At the pad, ULA is conducting a series of "pathfinder tests" to assess the performance of the heavy-lift rocket's first and second stages, its huge launch platform and ground support systems, among other equipment.

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Vulcan Centaur is scheduled to fly for the first time no earlier than May 4, 2023. (Image credit: ULA via Twitter)

Vulcan Centaur won't stay at the launch pad all the way through its May 4 liftoff attempt. After the current testing wraps up, ULA will roll the 202-foot-tall (62 meters) rocket back to the VIF, where additional work will be done, including integration of the payloads and their protective fairing.

There are a handful of payloads on the debut flight. The main one is Peregrine, a robotic moon lander built by Pittsburgh-based company Astrobotic.

Also going up are two demonstration satellites for Amazon's planned Project Kuiper internet constellation and a memorial capsule provided by space-burial company Celestis.

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ULA's first Vulcan Centaur rocket sits at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida for testing ahead of its planned May 2023 launch. (Image credit: ULA via Twitter)

ULA has big plans for the Vulcan Centaur; the new rocket will replace both of the company's currently operational launchers, the Atlas V and the Delta IV Heavy.

In its burliest configuration, which features six attached solid rocket boosters, Vulcan Centaur will be able to deliver 60,000 pounds (27,200 kilograms) of payload to low Earth orbit (LEO), according to its ULA specifications page.(opens in new tab) (The vehicle flying the debut mission will have two solid rocket boosters.)

That's comparable to the lift capacity of the Delta IV Heavy but considerably greater than the most powerful variant of the Atlas V, which can loft 41,570 pounds(opens in new tab) (8,850 kg) to LEO.

The first Vulcan Centaur vehicle cuts quite a dashing figure on the pad, but it's unclear if its descendants will have the same look. The striking white, silver and red livery may or may not be a special design employed only on the debut launch, according to ULA CEO Tory Bruno.

"Depends. Should we do it again?" Bruno tweeted on Friday(opens in new tab), in response to a follower who asked about the livery.
 

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