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Big Surprises In LCA Navy NP1's Ski-Jump Fight

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LIVEFIST: PART 1: Big Surprises In LCA Navy NP1's Ski-Jump Fight

NP2_1.JPG


When the first prototype of India's LCA Navy (NP1) roared off the ski-jump at the Shore-based Test Facility (SBTF) for the first time on December 20 last year, no one from the team observing the jet from the flightline and from telemetry stations knew that something unseen had happened. Something that would only become known later in the day when performance data was analysed. And it was good, solid news, much needed for a team that has seen little more than questions, derision and barely veiled bemusement. Importantly, it was the first time the team felt it had an answer to the 'what use is this platform, really?' question.

first time in 2012, had remained mostly on ground for the next two years, undergoing an extensive undercarriage re-design. In 2013, it climbed cautiously back into the air before going supersonic last year, and finally getting set for a shot off the simulated shore-based carrier deck in December 2014.

According to Team LCA-N, "For a ski jump launch, the final design intent is to have a zero rate of climb after ramp exit to get the best performance of the aircraft. This places a great premium on the ability to fly at the maximum possible angles of attack with adequate control and also to have a complete understanding of the thrust available."

And that's where it gets interesting.

Top sources on the team say the NP1 was flown a few times conventially before the ski-jump test to soak up the thick sea-level air in Goa. As expected, engine performance was markedly better. Spirits were high, but as has become the norm on milestone tests in the Tejas programme, there was pervasive nervousness. Surprises can be nasty. And the ski-jump test would leave no recovery time if something went wrong. As the Team says, "The first attempt at any new activity is fraught with uncertainties and potential surprises. Given the 'leap off the edge' nature of the first launch, all the major possibilities of failure were identified and options to handle them were built into the plan."

The test flight team decided to lock 5.7 degrees as the minimum climb angle for the NP1 once it made the leap off the ski-jump. When the aircraft actually did roar into the sky, the actual minimum climb angle was observed to be in excess of 10 degrees. Also, the NP1 achieved an angle of attack after ramp exit of 21.6 degrees, giving the team healthy new margins to work with in terms of performance. Simply put, the aircraft performed better than the team ever thought it could.

Now you can argue that safety margins always allow for bumps in performance, but the number crunch that evening demonstrated that the NP1 had exceeded expectations healthily.

The test team's verdict: "This is certainly a welcome bonus for an aircraft that has been so often derided for lack of thrust, and this excess will be accounted for in future launches. Also the angle of attack after ramp exit reached 21.6 degrees which augers well for utilisation of even greater angles of attack for launch. It should certainly allay fears over the use of such high angles of attack and remove much of the pessimism that has surrounded the utility of the programme."

The NP2 single seat naval fighter prototype that took to the air yesterday will join sea-level flight test next month and quickly demonstrate its own carrier compatibility before long. The LCA-N team, in the meanwhile, has its spirits up. The Indian Navy, which has ordered six of LCA Navy Mk.1 has indicated, albeit unofficially, that the Mk.1 platform is likely never to see actual carrier service. While the performance surprises of December aren't likely to change that, the numbers have changed. And that's something.
 
So for a layman like me , what significance dose it have ?? ( apart form the obvious safety factor. )
 
I do hope Mk.2 redesigns the Air intakes. The damn thing is too small for higher AoA.

So for a layman like me , what significance dose it have ?? ( apart form the obvious safety factor. )

That the engine will not die for want of air while taking off.
 
The first prototype (NP-1) of the Naval Light Combat Aircraft (NLCA), which had a ski-take off from the Shore Based Test Facility (SBTF) in INS Hansa in Goa on December 20, 2014, outperformed the expectations of its designers and engineers. In an exclusive interview to OneIndia, his first after the historic flight of NP-1, NLCA Programme Director Cmde C D Balaji (Retd) said that NP-1 gifted a ‘welcome bonus' at SBTF.

"There are many uncertainties and potential surprises when you attempt something for the first time. We had built in a detail plan after looking into all major possibilities of a failure. Accordingly, we wanted to have a minimum climb angle of 5.7 degrees during the first attempt," Balaji told OneIndia ahead of the forthcoming Aero India 2015.

09-1423462065-nlca-np-1.jpg


With Lady Luck finally giving company to the NLCA designers at Aeronautical Development Agency (ADA) and Hindustan Aeronautics Limited (HAL), the NP-1's performance seems to have lifted the spirits of the entire team.

"We got an unexpected bonus in terms of NP-1's excess performance and the actual minimum climb angle was in excess of 10 degrees. It is welcome bonus for an aircraftthat has been so often derided for lack of thrust, and this excess will be accounted for in future launches as well," a satisfied Balaji said.

ADA Chief P S Subramanyam too agrees with Balaji while sharing inside details of the NP-1's performance. "The Goa campaign turned out to be a memorable one for all of us. It is inspiring when an aircraft performs more that what was expected during its flight evaluation stages. NP-I's performance was better than anticipated in comparison to estimates earlier made purely based on its flight tests at Bangalore," says Subramanyam.


09-1423462095-nlca-np-2.jpg



There are more prototypes to be added to flightline

Balaji said to meet the full missions requirements stipulated by the Indian Navy, three more prototypes will be rolled out in future. "We have a new programme with a higher thrust engine sanctioned under the LCA Navy Mk2 phase. It is aimed minimising the constraints of LCA Navy Mk-1. It will have significant changes in design to improve aerodynamics, landing gear & arrester hook optimization, structural design optimization, updated sensors, avionics and Flight Control System among others," says Balaji.

Interestingly, Balaji, the soft-spoken captain of the NLCA project had to bear the brunt of the Navy, Ministry of Defence and the media for the delays the project entered in the last couple of years.

The landing gear mass of the LCA (Navy) Mk-2 aircraft is likely to be reduced by 200-250 kg, albeit being capable of a higher take off mass. Prototypes likely to come from this Mk-2 flightline are NP-3 and NP-4 (both fighters). From the existing resources ADA has already begun the work for the third NLCA prototype which will be designated as NP-5, a trainer. Balaji says all trainers will be from the Mk-1 flightline.


09-1423462119-nlca-np-3.jpg



ADA insiders tell OneIndia that the newly-appointed HAL Chairman T Suvarna Raju has promised all help for the NLCA project. "HAL Chairman was waiting to receive the NP-2 after it touched down during his maiden flight on February 7, 2015. His presence has inspired the entire team," says an official in ADA.

NP-1 to undergo minor changes

ADA says the wealth of data collected from the maiden ski-jump mission has been fully analysed. "The areas needing attention have been identified. The CLAW (Control Law) and Flight Control System (FCS) software will be updated for higher performance. The Nose Landing Gear (NLG) extension was faster than predicted. Minor modifications to the NLG will also be done," says Balaji.

When compared to NP-1, one major addition on NP2 is the presence of a Multi-Mode Radar (MMR). The aircraft performance is expected to be similar to NP-1. "The focus on sensor and weapon capability demonstration will be on NP-2," says Balaji.


09-1423462152-nlca-np-4.jpg



Critical observations from the last trials

ADA says the AoA (Angle of Attack) after ramp exit reached 21.6 degrees which augers well for utilisation of even greater angles of attack for launch. "The maximum all up weight that an aircraft can be launched at is the primary determinant of its operational capability as it dictates the quantum of weapons and fuel that the aircraft carries.

For a ski-jump launch, the final design intent is to have a zero rate of climb after ramp exit to get the best performance of the aircraft," says Balaji.

More action lined up in Goa from March

Once the FCS software upgradation and minor rework on NLG is completed, NP-1 will hit Goa for the next phase of the campaign in March 2015. It will continue its ski-jump launches to progressively reduce margins till final performance levels are achieved. "Also, it is planned to initiate activities towards arrested recovery starting with dummy approaches on the landing area, ‘taxi-in' arrester hook engagements on to the arrester wire at the SBTF and final flight engagement," says Balaji.

ADA hopes to get a suitable slot for NLCA NP-1 during the upcoming Aero India 2015. "We are working on the slots available. It is likely that NP-1might fly," adds Balaji.

(The writer is a seasoned aerospace and defence journalist in India. He is the Consultant Editor (Defence) with OneIndia. He tweets @writetake.)
 
The first prototype (NP-1) of the Naval Light Combat Aircraft (NLCA), which had a ski-take off from the Shore Based Test Facility (SBTF) in INS Hansa in Goa on December 20, 2014, outperformed the expectations of its designers and engineers. In an exclusive interview to OneIndia, his first after the historic flight of NP-1, NLCA Programme Director Cmde C D Balaji (Retd) said that NP-1 gifted a ‘welcome bonus' at SBTF.

"There are many uncertainties and potential surprises when you attempt something for the first time. We had built in a detail plan after looking into all major possibilities of a failure. Accordingly, we wanted to have a minimum climb angle of 5.7 degrees during the first attempt," Balaji told OneIndia ahead of the forthcoming Aero India 2015.

09-1423462065-nlca-np-1.jpg


With Lady Luck finally giving company to the NLCA designers at Aeronautical Development Agency (ADA) and Hindustan Aeronautics Limited (HAL), the NP-1's performance seems to have lifted the spirits of the entire team.

"We got an unexpected bonus in terms of NP-1's excess performance and the actual minimum climb angle was in excess of 10 degrees. It is welcome bonus for an aircraftthat has been so often derided for lack of thrust, and this excess will be accounted for in future launches as well," a satisfied Balaji said.

ADA Chief P S Subramanyam too agrees with Balaji while sharing inside details of the NP-1's performance. "The Goa campaign turned out to be a memorable one for all of us. It is inspiring when an aircraft performs more that what was expected during its flight evaluation stages. NP-I's performance was better than anticipated in comparison to estimates earlier made purely based on its flight tests at Bangalore," says Subramanyam.


09-1423462095-nlca-np-2.jpg



There are more prototypes to be added to flightline

Balaji said to meet the full missions requirements stipulated by the Indian Navy, three more prototypes will be rolled out in future. "We have a new programme with a higher thrust engine sanctioned under the LCA Navy Mk2 phase. It is aimed minimising the constraints of LCA Navy Mk-1. It will have significant changes in design to improve aerodynamics, landing gear & arrester hook optimization, structural design optimization, updated sensors, avionics and Flight Control System among others," says Balaji.

Interestingly, Balaji, the soft-spoken captain of the NLCA project had to bear the brunt of the Navy, Ministry of Defence and the media for the delays the project entered in the last couple of years.

The landing gear mass of the LCA (Navy) Mk-2 aircraft is likely to be reduced by 200-250 kg, albeit being capable of a higher take off mass. Prototypes likely to come from this Mk-2 flightline are NP-3 and NP-4 (both fighters). From the existing resources ADA has already begun the work for the third NLCA prototype which will be designated as NP-5, a trainer. Balaji says all trainers will be from the Mk-1 flightline.


09-1423462119-nlca-np-3.jpg



ADA insiders tell OneIndia that the newly-appointed HAL Chairman T Suvarna Raju has promised all help for the NLCA project. "HAL Chairman was waiting to receive the NP-2 after it touched down during his maiden flight on February 7, 2015. His presence has inspired the entire team," says an official in ADA.

NP-1 to undergo minor changes

ADA says the wealth of data collected from the maiden ski-jump mission has been fully analysed. "The areas needing attention have been identified. The CLAW (Control Law) and Flight Control System (FCS) software will be updated for higher performance. The Nose Landing Gear (NLG) extension was faster than predicted. Minor modifications to the NLG will also be done," says Balaji.

When compared to NP-1, one major addition on NP2 is the presence of a Multi-Mode Radar (MMR). The aircraft performance is expected to be similar to NP-1. "The focus on sensor and weapon capability demonstration will be on NP-2," says Balaji.


09-1423462152-nlca-np-4.jpg



Critical observations from the last trials

ADA says the AoA (Angle of Attack) after ramp exit reached 21.6 degrees which augers well for utilisation of even greater angles of attack for launch. "The maximum all up weight that an aircraft can be launched at is the primary determinant of its operational capability as it dictates the quantum of weapons and fuel that the aircraft carries.

For a ski-jump launch, the final design intent is to have a zero rate of climb after ramp exit to get the best performance of the aircraft," says Balaji.

More action lined up in Goa from March

Once the FCS software upgradation and minor rework on NLG is completed, NP-1 will hit Goa for the next phase of the campaign in March 2015. It will continue its ski-jump launches to progressively reduce margins till final performance levels are achieved. "Also, it is planned to initiate activities towards arrested recovery starting with dummy approaches on the landing area, ‘taxi-in' arrester hook engagements on to the arrester wire at the SBTF and final flight engagement," says Balaji.

ADA hopes to get a suitable slot for NLCA NP-1 during the upcoming Aero India 2015. "We are working on the slots available. It is likely that NP-1might fly," adds Balaji.

(The writer is a seasoned aerospace and defence journalist in India. He is the Consultant Editor (Defence) with OneIndia. He tweets @writetake.)

So NP3 going to be MK2 ? When can we expect ? He says works have already started ...
 

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